This equipment is mainly used for making metal powder or granule in atomization. chamber by high pressure water atomization method after metal or the metal alloy. be melted under the gas protection environment or common air environment. The operating cost of machine and powder production cost are low. Metal Powder Water Atomization Equipment is a sort of powder readiness technique where metal or combination fluid is broken into little beads by quick liquid (atomization medium) sway or alternate ways, trailed by buildup into strong powder. Any material that can shape a fluid can be atomized and powdered. The high-pressure water atomization technique can monetarily and efficiently manufacture MIM metal amalgam powder, unique treated steel powder, fast steel powder, valuable metal powder, copper-based compound powder, and super combination Powder, and so on. The most generally utilized are gas atomization Equipment and water atomization Equipment. During the time spent atomization powder delivering process, dissolve the metal unrefined substances into qualified amalgam fluid (by and large superheated at 100-150 ℃) by an electric heater or acceptance heater, and afterward infused into the tundish over the atomizing spout. The compound fluid streams out from the spilling opening at the lower part of the tundish, and when it goes through the spout, it is atomized into fine beads when it experiences the rapid wind current or water stream. The atomized drops are quickly hardened into composite powder in the shut atomizing chamber. By and large, the idle gas atomized powder particles are round, with low oxygen content (under 100×10),and can be straightforwardly made into densified items by thermoforming innovation, (for example, hot isostatic squeezing). The water atomized powder particles are for the most part unpredictable shapes with high oxygen content (above 600×10) and should be tempered. It has great compressibility and can be cold-squeezed into mechanical parts. [caption id="attachment_899" width="850"]
Metal Powder Water Atomization Equipment[/caption] Working principle : The method involved with delivering metal powder by water atomization pummeling processing gear has a long history. In antiquated occasions, individuals emptied liquid iron into water and burst it into fine metal particles, which were utilized as unrefined components for making steel; up to this point , there are individuals who empty liquid lead straightforwardly into water to make lead shots. The water atomization pounding strategy is utilized to make coarse compound powder. The cycle guideline is equivalent to the previously mentioned allowing water to blast the liquid metal, yet the devastating productivity has been enormously improved. To make coarse combination powder by water atomization pummeling gear, the coarse gold ought to be liquefied in the heater first, and the liquid gold should be superheated around 50 degrees. Then, at that point, infused into the tundish. Start the high-pressure water siphon before the gold fluid is infused, and let the high-pressure water atomization gadget start the workpiece. The gold fluid in the tundish goes through the bar and enters the atomizer through the spilling spout at the lower part of the bundle. The atomizer is the critical gear for delivering rough gold compound powder with high tension water fog. The nature of the atomizer is identified with the devastating proficiency of the metal powder. Under the activity of high-pressure water from the atomizer, the gold fluid is consistently broken into fine beads,which fall into the cooling fluid in the gadget, and quickly cement into amalgam powder. In the customary high-pressure water atomization process for delivering metal powder, the metal powder can be consistently gathered, yet a modest quantity of metal powder will be lost with the atomized water. For high-pressure water atomization, the atomized item is packed in the atomization gadget, accelerated, sifted, (if important, it very well may be dried, normally straightforwardly shipped off the following system.) to get fine Alloy powder , there will be no deficiency of amalgam powder in the entire cycle.yet a modest quantity of metal powder will be lost with the atomized water. For high-pressure water atomization, the atomized item is packed in the atomization gadget, accelerated, sifted, (if important, it very well may be dried, normally straightforwardly shipped off the following system.) to get fine Alloy powder, there will be no deficiency of amalgam powder in the entire cycle.yet a modest quantity of metal powder will be lost with the atomized water. For high-pressure water atomization, the atomized item is packed in the atomization gadget, accelerated, sifted, (if important, it very well may be dried, normally straightforwardly shipped off the following system.) to get fine Alloy powder, there will be no deficiency of amalgam powder in the entire cycle.
A total arrangement of metal powder water atomization hardware comprises of the accompanying parts: Melting part : You can choose an intermediate frequency metal smelting furnace or a high-frequency metal smelting furnace. The capacity of the furnace depends on the processing volume of the metal powder. You can choose a 50 kg furnace or a 20 kg furnace. Atomization part: This part of the equipment is non-standard equipment, which should be designed and arranged according to the site conditions of the manufacturer, mainly including the tundish: when the tundish is produced in winter, it needs to be pre-heated; Atomizer: The atomizer impacts the high-pressure water from the high-pressure water pump at a predetermined speed and angle against the gold liquid from the tundish, breaking it into metal droplets. Under the same pump pressure, the amount of fine metal powder after atomization is related to the atomization efficiency of the atomizer; atomization cylinder: it is the place where the alloy powder is atomized, crushed, cooled and collected. In order to prevent the superfine alloy powder from losing with water,the prepared alloy powder should be allowed to stand for a period of time after atomization pulverizing, and then placed in the powder receiving box. [embed]https://youtu.be/2XDz2LGFhkI[/embed] Post-processing part: powder collection box: used for the collection of atomized alloy powder, separation and removal of excess water; drying furnace: drying the wet alloy powder with water; screening machine: screening the alloy powder, The coarser alloy powder that does not meet the specifications can be used as remelting material to be re-melted and atomized. The ultra-high pressure metal powder water atomization equipment has the following characteristics: 1-It can be utilized for most metals and combination powders, and the creation cost is low. 2-It can plan subspherical powder or sporadic powder. 3-Due to fast cementing and no isolation, numerous unique amalgam powders can be ready. 4-The powder molecule size can arrive at a necessary reach by changing the fitting system.
Metal Powder Water Atomization Equipment
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