Metal Powder Atomization Equipment
Hasung is a Professional Precious Metals Casting And Melting Machines Manufacturer since 2019.
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Hasung is a Professional Precious Metals Casting And Melting Machines Manufacturer since 2019.
The high-pressure water atomization powder production method is an emerging process developed in the powder metallurgy industry in recent years. It has the following characteristics:
1. Short production cycle, low energy consumption, low cost, and high production efficiency;
2. Simple operation, easy to master technology, materials not easily oxidized, high degree of automation, no discharge of sewage, acid, alkali solution during the production process, and no pollution to the environment;
3. Metal loss is minimal, and the product is easy to recycle and reuse.
HS-MIP
The specific process is that the alloy (metal) is melted and refined in an induction furnace, and the melted metal liquid is poured into an insulated crucible and enters a guide pipe. At this time, a high-pressure liquid flow (or gas flow) is sprayed from a spray plate, and the metal liquid is crushed into extremely small droplets by impact. The metal droplets solidify and fall in the atomization tower, and then fall into the powder collection tank for collection. The collected powder slurry is filtered and dehydrated, and finally dried, screened, weighed, and packaged into finished products.
The metal powder produced by high-pressure water atomization has the following characteristics: irregular or nearly spherical morphology, high purity, low oxygen content, fast solidification speed, etc. It is widely used in the field of atomization of non-ferrous metal powders such as platinum powder, palladium powder, rhodium powder, iron powder, copper powder, stainless steel powder, alloy powder, etc.
Water vapor atomization is actually a special water atomization process, which uses the strong negative pressure generated by high-pressure water jet to drive the gas in the atomization chamber to participate in atomization. Due to the intervention of a large amount of gas, the cooling rate of the powder is reduced, and the morphology of the powder is improved. Therefore, finer particles and more regular shapes of powder can be produced. Currently, it is mainly used for the production of stainless steel powder and amorphous powder.
Technical parameters:
| Model No. | HS-MIP2 | HS-MIP3 | HS-MIP4 | HS-MIP5 | HS-MIP10 |
| Voltage: | 380V,50Hz, 3 Phase | ||||
| Power | 15KW* 2 | 15KW* 2 | 15KW* 2 | 15KW* 2 | 30KW* 2 |
| Melting speed | 3-5 min. | 4-6 min. | 4-6 min. | ||
| Max. temp. | 2200C | ||||
| Temp. detector | Infrared pyrometer | ||||
| Application metals | platinum, palladium, rhodium, stainless steel, iron, gold, silver, copper, alloys, etc | ||||
| Heating technology | Germany IGBT induction heating | ||||
| Cooling method | Water chiller (sold separately) | ||||
| Cooling water consumpation | approx. 90 ltr./min. | ||||
| Cooling water pressure | 1-3bar | ||||
| Cooling water inlet temp. | 18-26 C | ||||
| Control system | 7" Weinview touch screen + Siemens PLC intelligent control | ||||
| Particle size | 80#, 100#, 150#, 200# (adjust.) | ||||
| Dimensions | 1020×1320 1680mm | 1220×1320 1880mm | |||
| Weight | Approximately 580kg | Approximately 650kg | Approximately 880kg | ||
High pressure water pump specifications:
| Voltage | 380V, 50Hz, 3 phase |
| Rated power | 22 KW |
| High-pressure water pressure | about 23 Mpa |
| Cooling water flow | approx. 50 ltr./min. |
| Dimensions | 1400*680*1340mm |
| Weight | approx. 620kg |
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They are all manufactured according to the strictest international standards. Our products have received favor from both domestic and foreign markets.
They are now widely exporting to 200 countries.
Shenzhen Hasung Precious Metals Equipment Technology Co., Ltd. is a mechanical engineering company located in the south of China, in the beautiful and the most fastest economic growing city, Shenzhen. The company is a technological leader in the area of heating and casting equipment for the precious metals and new materials industry.
Our strong knowledge in vacuum casting technology further enables us to serve industrial customers to cast high-alloyed steel, high vacuum required platinum-rhodium alloy, gold and silver, etc.
