Metal Powder Atomization Machine: High Performance Gas Atomization Furnace
  • Metal Powder Atomization Machine: High Performance Gas Atomization Furnace

Metal Powder Atomization Machine: High Performance Gas Atomization Furnace

Imagine a sleek and powerful machine, gleaming under the bright lights of the factory floor. With a deafening roar, metal powder is transformed into perfectly spherical particles, like magic being conjured before your eyes. The high performance gas atomization furnace is a marvel of engineering, creating high-quality metal powders for a wide range of industrial applications.
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    The gas atomization furnace equipment features a smelting chamber, atomization system, and control system for producing high-quality metal powders. With a capacity of up to 30kg of gold and adjustable powder sizes from 75-270 microns, this equipment offers flexibility and precision in powder production. The crucible-based ultrasonic atomizing principle ensures accurate alloy composition control, high heating efficiency, and prevention of material loss, making it ideal for various metal powder applications in industries such as aviation, aerospace, and precious metal powder manufacturing.

    Team strength

    Team strength is at the heart of our High Performance Gas Atomization Furnace. Our team of skilled engineers and technicians have meticulously designed and crafted this Metal Powder Atomization Machine to deliver unmatched performance and reliability. With years of experience in the industry, our team understands the importance of precision and efficiency in metal powder atomization. By working together seamlessly, we are able to produce a high-quality furnace that meets the needs of our customers. Trust in our team's strength to provide you with a top-of-the-line atomization machine that will exceed your expectations.

    Why choose us

    At the heart of our Metal Powder Atomization Machine is a team of experts dedicated to delivering high performance gas atomization furnaces. Our engineers leverage their expertise in materials science, thermodynamics, and precision engineering to ensure optimal atomization results. With a strong emphasis on collaboration and innovation, our team works seamlessly to design and manufacture advanced machinery that meets the evolving needs of the metal powder industry. Together, we bring a wealth of knowledge and experience to the table, allowing us to consistently deliver cutting-edge solutions that push the boundaries of what is possible in metal powder production.

    The Metal Powder Water Atomizer Unit enables almost anybody to produce small batches of high quality, spherical powder for the same target application as gas atomized powder at an affordable price and without having a complex infrastructure. 


    Overview of water atomizer


    The MGA series is available in different batch sizes.

    The melting and alloying of the material in the crucible takes place with an indirect induction system (e.g. graphite crucible) or a direct induction system for high temperatures (ceramic crucible). With a diversity of optional features, the machine could be equipped according to the specific requirements.


    Feedstock can be in more or less any shape – not just pre-alloyed wire or bar, as long as it can be input into crucible.

    No need for complex and expensive wire production as feedstock material for atomizing, which is time-consuming and requires additional infrastructure like continuous casting machines, a drawing bench etc.

    Extremely spherical powder

    without any satellites for the highest powder fluidity and bulk density. Could be basically used as well for non-metallic materials (certain fluidity required).

    Advantages of crucible-based ultrasonic atomizing principle


    Prevention of material loss and inaccuracy of alloy chemistry

    due to precise control of the melting temperature via a crucible based induction heating system, while evaporation of alloy ingredients like Zn, Cr etc. is a common issue during plasma-assisted atomization.

    Possibility to create own alloy composition inside of the Atomizer's crucible-based melting system.

    Alloying with a good stirring/mixing effect due to strong medium- frequency induction generator with simultaneous high heating efficiency. Melting under vacuum or inert gas atmosphere and atomizing under inert gas atmosphere.



    Metal powder atomizer includes:

    1.Smelting Chamber 1 set;

    2. Atomization system 1 set;

    3. Control System 1 set;

    4. Operation Platform 1 set;

    5. High pressure water pump 1 set;

    6. Water Storage System 1 set;

    7. Separation System 1 set;

    8. 1 set of Crucible.


    Specification

     

    Model No.
               HS-GMI10
    HS-GMI50
    Voltage
    380V 3 Phases, 50/60Hz
    Total Power Supply
    100KW
    120KW
    Max Temp
    1450°C
    Melting Time
    5-10 Min.
    20-25 Min.
    Powder sizes
    75-270 microns (Adjust.)
    Temp Accuracy
    ±1°C
    Capacity
    10kg (Gold) 
    30kg (Gold) 
    Water pressure0.2-0.4Mpa
    Water temp.18-22°C
    Atomizing diskAdopt imported Germany original components and technology
    Vacuum Pump
    High level vacuum degree pump 
    Application
     Gold, silver, copper, alloys 
    Operation method
    One-key operation to complete the entire process, POKA YOKE foolproof system
    High pressure pumpTouch penal control system
    Induction Generator Control System
    Mitsubishi PLC+Human-machine interface intelligent control system  
    Shielding Gas
    Nitrogen/Argon
    Cooling type
    Water chiller (Sold separately)
    Dimensions
    3400*3200*3880mm
    Weight
    approx. 2800kg  

    Description


    Intelligent metal atomization powder making equipment is designed and manufactured by  Shenzhen Hasung Precious Metals Equipment Co., Ltd, specially designed to produce small-scale metal powder batches flexibly and economically. Traditional large-scale production plants cannot provide this economic advantage. Alloys that are frequently changed during production require high purity to avoid cross contamination. Especially in aviation, aerospace or precious metal powder applications, small amounts of various powders are often required, and there are usually new alloy powders that are not available on the market. Especially fast-developing applications such as SLM and MIM require more and more special metal powders.


    Samples:




    FAQ


    Q: Are you manufacturer? 

    A: Yes, we are the original manufacturer of the highest quality products for precious metals smelting and casting equipment, especially for high tech vacuum and high vacuum casting machines. Welcome to visit our factory in Shenzhen, China. 


    Q: How long does your machine warranty last? 

    A: Two years warranty. 


    Q: How is your machine quality? 

    A: Definitely it's the highest quality in China in this industry. All machines apply the best world famous brands name parts. With great workmanship and reliable highest level quality. Q: Where are your factory located? A: We are located in Shenzhen, China. 


    Q: What can we do if we have problems with your machine while using? 

    A: First, our induction heating machines and casting machines are with highest quality in this industry in China, customers usually could use it for more than 6 years without any problems if it's under normal condition using and maintenance. If you have any troubles, we'll need you to provide us a video to describe what the problem is so that our engineer will judge and find out the solution for you. Within warranty period, we'll send you the parts free of charge for replacement. After warranty time, we'll provide you the parts at an affordable costs. Long lifetime technical support is offered freely.


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