The Metal Powder Atomization Equipment is a high-quality atomizer that allows for flexible and economical production of small-scale metal powder batches. With an intelligent design and precise control system, this equipment ensures high powder fluidity and bulk density, ideal for applications in industries such as aviation, aerospace, and precious metal powder manufacturing. The machine features a crucible-based ultrasonic atomizing principle, preventing material loss and ensuring accurate alloy composition, making it a reliable and efficient tool for creating custom alloy powders.
Description:
Our Metal Powder Atomization Machine is a high-quality atomizer designed to meet the demands of industrial applications. The strength of our team lies in our expertise in precision engineering and materials technology, allowing us to deliver a reliable and efficient atomization process. With a dedicated team of skilled engineers and technicians, we ensure that every aspect of our machine is designed and manufactured to the highest standards. Our commitment to excellence and continuous improvement drives us to provide our customers with the best atomization solutions on the market. Trust in our team's strength to elevate your production processes to new heights.
At Metal Powder Atomization Machine, our team strength lies in our collective expertise and dedication to delivering high-quality atomizers. With a skilled workforce and specialized knowledge in atomization technology, our team ensures that each atomizer produced meets the highest standards of quality and performance. From design to production, our team works together seamlessly to innovate and improve our atomizers continuously. Our commitment to teamwork and collaboration allows us to provide top-notch products that exceed our customers' expectations. Trust our team to provide you with reliable and efficient atomizers that are designed to enhance your manufacturing processes.
The Metal Powder Water Atomizer Unit enables almost anybody to produce small batches of high quality, spherical powder for the same target application as gas atomized powder at an affordable price and without having a complex infrastructure.
Overview of water atomizer
The MGA series is available in different batch sizes.
The melting and alloying of the material in the crucible takes place with an indirect induction system (e.g. graphite crucible) or a direct induction system for high temperatures (ceramic crucible). With a diversity of optional features, the machine could be equipped according to the specific requirements.
Feedstock can be in more or less any shape – not just pre-alloyed wire or bar, as long as it can be input into crucible.
No need for complex and expensive wire production as feedstock material for atomizing, which is time-consuming and requires additional infrastructure like continuous casting machines, a drawing bench etc.
Extremely spherical powder
without any satellites for the highest powder fluidity and bulk density. Could be basically used as well for non-metallic materials (certain fluidity required).
Advantages of crucible-based ultrasonic atomizing principle
Prevention of material loss and inaccuracy of alloy chemistry
due to precise control of the melting temperature via a crucible based induction heating system, while evaporation of alloy ingredients like Zn, Cr etc. is a common issue during plasma-assisted atomization.
Possibility to create own alloy composition inside of the Atomizer's crucible-based melting system.
Alloying with a good stirring/mixing effect due to strong medium- frequency induction generator with simultaneous high heating efficiency. Melting under vacuum or inert gas atmosphere and atomizing under inert gas atmosphere.
Metal powder atomizer includes:
1.Smelting Chamber 1 set;
2. Atomization system 1 set;
3. Control System 1 set;
4. Operation Platform 1 set;
5. High pressure water pump 1 set;
6. Water Storage System 1 set;
7. Separation System 1 set;
8. 1 set of Crucible.
Model No. | HS-GMI10 | HS-GMI50 |
Voltage | 380V 3 Phases, 50/60Hz | |
Total Power Supply | 100KW | 120KW |
Max Temp | 1450°C | |
Melting Time | 5-10 Min. | 20-25 Min. |
Powder sizes | 75-270 microns (Adjust.) | |
Temp Accuracy | ±1°C | |
Capacity | 10kg (Gold) | 30kg (Gold) |
Water pressure | 0.2-0.4Mpa | |
Water temp. | 18-22°C | |
Atomizing disk | Adopt imported Germany original components and technology | |
Vacuum Pump | High level vacuum degree pump | |
Application | Gold, silver, copper, alloys | |
Operation method | One-key operation to complete the entire process, POKA YOKE foolproof system | |
High pressure pump | Touch penal control system | |
Induction Generator Control System | Mitsubishi PLC+Human-machine interface intelligent control system | |
Shielding Gas | Nitrogen/Argon | |
Cooling type | Water chiller (Sold separately) | |
Dimensions | 3400*3200*3880mm | |
Weight | approx. 2800kg |
Q: Are you manufacturer?
A: Yes, we are the original manufacturer of the highest quality products for precious metals smelting and casting equipment, especially for high tech vacuum and high vacuum casting machines. Welcome to visit our factory in Shenzhen, China.
Q: How long does your machine warranty last?
A: Two years warranty.
Q: How is your machine quality?
A: Definitely it's the highest quality in China in this industry. All machines apply the best world famous brands name parts. With great workmanship and reliable highest level quality. Q: Where are your factory located? A: We are located in Shenzhen, China.
Q: What can we do if we have problems with your machine while using?
A: First, our induction heating machines and casting machines are with highest quality in this industry in China, customers usually could use it for more than 6 years without any problems if it's under normal condition using and maintenance. If you have any troubles, we'll need you to provide us a video to describe what the problem is so that our engineer will judge and find out the solution for you. Within warranty period, we'll send you the parts free of charge for replacement. After warranty time, we'll provide you the parts at an affordable costs. Long lifetime technical support is offered freely.
Shenzhen Hasung Precious Metals Equipment Technology Co., Ltd always considers communicating through phone calls or video chat the most time-saving yet convenient way, so we welcome your call for asking for the detailed factory address. Or we've displayed our e-mail address on the website, you are free to write an E-mail to us about the factory address.
In essence, a long-standing metal powder atomization equipment organization runs on rational and scientific management techniques that were developed by smart and exceptional leaders. The leadership and organizational structures both guarantee that the business will offer competent and high-quality customer service.
Regarding the attributes and functionality of the metal powder atomization equipment, it is a kind of product that will always be in vogue and offer consumers limitless benefits. It can be a long-lasting friend for people because it is constructed from high-quality raw materials and has a lengthy lifespan.
The application of the QC process is crucial for the quality of the final product, and every organization needs a strong QC department. metal powder atomization equipment QC department is committed to continual quality improvement and focuses on ISO Standards and quality assurance procedures. In these circumstances, the procedure may go more easily, effectively, and precisely. Our excellent certification ratio is a result of their dedication.
Regarding the attributes and functionality of the metal powder atomization equipment, it is a kind of product that will always be in vogue and offer consumers limitless benefits. It can be a long-lasting friend for people because it is constructed from high-quality raw materials and has a lengthy lifespan.
The buyers of metal powder atomization equipment come from many businesses and nations around the world. Before they begin working with the manufacturers, some of them may reside thousands of miles away from China and have no knowledge of the Chinese market.