Metal Powder Atomization Machine: High-Quality Atomizer
  • Metal Powder Atomization Machine: High-Quality Atomizer

Metal Powder Atomization Machine: High-Quality Atomizer

The Metal Powder Atomization Machine is a high-quality atomizer that efficiently disperses metal powders for various industrial applications. It is equipped with advanced technology that ensures precise and uniform atomization, resulting in high-quality metal powders. With its reliable performance, fast production speed, and cost-effective operation, this machine is a must-have for businesses looking to streamline their powder production process.
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  • Product features

    The Metal Powder Atomization Equipment is a high-quality atomizer that allows for flexible and economical production of small-scale metal powder batches. With an intelligent design and precise control system, this equipment ensures high powder fluidity and bulk density, ideal for applications in industries such as aviation, aerospace, and precious metal powder manufacturing. The machine features a crucible-based ultrasonic atomizing principle, preventing material loss and ensuring accurate alloy composition, making it a reliable and efficient tool for creating custom alloy powders.

    Team strength

    Description:
    Our Metal Powder Atomization Machine is a high-quality atomizer designed to meet the demands of industrial applications. The strength of our team lies in our expertise in precision engineering and materials technology, allowing us to deliver a reliable and efficient atomization process. With a dedicated team of skilled engineers and technicians, we ensure that every aspect of our machine is designed and manufactured to the highest standards. Our commitment to excellence and continuous improvement drives us to provide our customers with the best atomization solutions on the market. Trust in our team's strength to elevate your production processes to new heights.

    Why choose us

    At Metal Powder Atomization Machine, our team strength lies in our collective expertise and dedication to delivering high-quality atomizers. With a skilled workforce and specialized knowledge in atomization technology, our team ensures that each atomizer produced meets the highest standards of quality and performance. From design to production, our team works together seamlessly to innovate and improve our atomizers continuously. Our commitment to teamwork and collaboration allows us to provide top-notch products that exceed our customers' expectations. Trust our team to provide you with reliable and efficient atomizers that are designed to enhance your manufacturing processes.

    The Metal Powder Water Atomizer Unit enables almost anybody to produce small batches of high quality, spherical powder for the same target application as gas atomized powder at an affordable price and without having a complex infrastructure. 


    Overview of water atomizer


    The MGA series is available in different batch sizes.

    The melting and alloying of the material in the crucible takes place with an indirect induction system (e.g. graphite crucible) or a direct induction system for high temperatures (ceramic crucible). With a diversity of optional features, the machine could be equipped according to the specific requirements.


    Feedstock can be in more or less any shape – not just pre-alloyed wire or bar, as long as it can be input into crucible.

    No need for complex and expensive wire production as feedstock material for atomizing, which is time-consuming and requires additional infrastructure like continuous casting machines, a drawing bench etc.

    Extremely spherical powder

    without any satellites for the highest powder fluidity and bulk density. Could be basically used as well for non-metallic materials (certain fluidity required).

    Advantages of crucible-based ultrasonic atomizing principle


    Prevention of material loss and inaccuracy of alloy chemistry

    due to precise control of the melting temperature via a crucible based induction heating system, while evaporation of alloy ingredients like Zn, Cr etc. is a common issue during plasma-assisted atomization.

    Possibility to create own alloy composition inside of the Atomizer's crucible-based melting system.

    Alloying with a good stirring/mixing effect due to strong medium- frequency induction generator with simultaneous high heating efficiency. Melting under vacuum or inert gas atmosphere and atomizing under inert gas atmosphere.



    Metal powder atomizer includes:

    1.Smelting Chamber 1 set;

    2. Atomization system 1 set;

    3. Control System 1 set;

    4. Operation Platform 1 set;

    5. High pressure water pump 1 set;

    6. Water Storage System 1 set;

    7. Separation System 1 set;

    8. 1 set of Crucible.


    Specification

     

    Model No.
               HS-GMI10
    HS-GMI50
    Voltage
    380V 3 Phases, 50/60Hz
    Total Power Supply
    100KW
    120KW
    Max Temp
    1450°C
    Melting Time
    5-10 Min.
    20-25 Min.
    Powder sizes
    75-270 microns (Adjust.)
    Temp Accuracy
    ±1°C
    Capacity
    10kg (Gold) 
    30kg (Gold) 
    Water pressure0.2-0.4Mpa
    Water temp.18-22°C
    Atomizing diskAdopt imported Germany original components and technology
    Vacuum Pump
    High level vacuum degree pump 
    Application
     Gold, silver, copper, alloys 
    Operation method
    One-key operation to complete the entire process, POKA YOKE foolproof system
    High pressure pumpTouch penal control system
    Induction Generator Control System
    Mitsubishi PLC+Human-machine interface intelligent control system  
    Shielding Gas
    Nitrogen/Argon
    Cooling type
    Water chiller (Sold separately)
    Dimensions
    3400*3200*3880mm
    Weight
    approx. 2800kg  

    Description


    Intelligent metal atomization powder making equipment is designed and manufactured by  Shenzhen Hasung Precious Metals Equipment Co., Ltd, specially designed to produce small-scale metal powder batches flexibly and economically. Traditional large-scale production plants cannot provide this economic advantage. Alloys that are frequently changed during production require high purity to avoid cross contamination. Especially in aviation, aerospace or precious metal powder applications, small amounts of various powders are often required, and there are usually new alloy powders that are not available on the market. Especially fast-developing applications such as SLM and MIM require more and more special metal powders.


    Samples:




    FAQ


    Q: Are you manufacturer? 

    A: Yes, we are the original manufacturer of the highest quality products for precious metals smelting and casting equipment, especially for high tech vacuum and high vacuum casting machines. Welcome to visit our factory in Shenzhen, China. 


    Q: How long does your machine warranty last? 

    A: Two years warranty. 


    Q: How is your machine quality? 

    A: Definitely it's the highest quality in China in this industry. All machines apply the best world famous brands name parts. With great workmanship and reliable highest level quality. Q: Where are your factory located? A: We are located in Shenzhen, China. 


    Q: What can we do if we have problems with your machine while using? 

    A: First, our induction heating machines and casting machines are with highest quality in this industry in China, customers usually could use it for more than 6 years without any problems if it's under normal condition using and maintenance. If you have any troubles, we'll need you to provide us a video to describe what the problem is so that our engineer will judge and find out the solution for you. Within warranty period, we'll send you the parts free of charge for replacement. After warranty time, we'll provide you the parts at an affordable costs. Long lifetime technical support is offered freely.


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