The Metal Powder Atomizer by Hasung offers the ability to produce high-quality spherical powder in small batches suitable for applications like gas atomized powder. This casting equipment utilizes an indirect or direct induction heating system for material melting and alloying, providing precise control of the process. With features like vacuum or inert gas atmosphere melting and a crucible-based ultrasonic atomizing principle, this machine ensures accurate alloy chemistry and allows for the creation of custom alloy compositions.
At Hasung, we serve customers looking to refine gold with our Metal Powder Atomizer. Our 200-500 mesh Water Atomization Machine is designed to efficiently break down metal into fine powder for refining processes. With a focus on precision and quality, our machine ensures a consistent and high-quality output. We serve customers by providing a reliable and advanced solution for gold refining, streamlining the process and saving time and resources. Trust in Hasung for all your metal refining needs, and experience the difference our innovative technology can make in your operations.
At Hasung, we serve the gold refining industry with our cutting-edge Metal Powder Atomizer. Our 200-500 mesh Water Atomization Machine is designed to provide efficient and precise atomization, ensuring the production of high-quality metal powder for refining processes. With a focus on innovation and reliability, we strive to meet the needs of our customers by delivering products that enhance productivity and quality. Our dedicated team is committed to providing exceptional service and support to ensure a seamless experience for our clients. Trust Hasung to serve you with excellence in metal powder atomization technology.
The Metal Powder Water Atomizer Unit enables almost anybody to produce small batches of high-quality, spherical powder for the same target application as gas atomized powder at an affordable price and without having a complex infrastructure.
The MGA series is available in different batch sizes.
The melting and alloying of the material in the crucible takes place with an indirect induction system (e.g. graphite crucible) or a direct induction system for high temperatures (ceramic crucible). With a diversity of optional features, the machine could be equipped according to the specific requirements.
Feedstock can be in more or less any shape – not just pre-alloyed wire or bar, as long as it can be input into crucible.
No need for complex and expensive wire production as feedstock material for atomizing, which is time-consuming and requires additional infrastructure like continuous casting machines, a drawing bench etc.
Extremely spherical powder
without any satellites for the highest powder fluidity and bulk density. Could be basically used as well for non-metallic materials (certain fluidity required).
Advantages of crucible-based ultrasonic atomizing principle
Prevention of material loss and inaccuracy of alloy chemistry
due to precise control of the melting temperature via a crucible based induction heating system, while evaporation of alloy ingredients like Zn, Cr etc. is a common issue during plasma-assisted atomization.
Possibility to create own alloy composition inside of the Atomizer's crucible-based melting system.
Alloying with a good stirring/mixing effect due to strong medium- frequency induction generator with simultaneous high heating efficiency. Melting under vacuum or inert gas atmosphere and atomizing under inert gas atmosphere.
Metal powder atomizer includes:
1.Smelting Chamber 1 set;
2. Atomization system 1 set;
3. Control System 1 set;
4. Operation Platform 1 set;
5. High pressure water pump 1 set;
6. Water Storage System 1 set;
7. Separation System 1 set;
8. 1 set of Crucible.
We provide a one-stop service for precious metals casting solutions.
Our factory has passed the ISO 9001 international quality certification
We select raw material suppliers carrying the certificates that 100% guarantee the materials and apply world famous brands components such as Mitsubishi, Panasonic, SMC, Simens, Schneider, Omron, etc.
It is extensively used in precious metals refining, precious metals smelting, precious metals bars, beads, powders trading, gold jewellery, etc.
Technical data:
Model No. | HS-MGA5 | HS-MGA10 | HS-MGA30 | HS-MGA50 | HS-MGA100 |
Voltage | 380V 3 Phases, 50/60Hz | ||||
Power Supply | 15KW | 30KW | 30KW/50KW | 60KW | |
Capacity (Au) | 5kg | 10kg | 30kg | 50kg | 100kg |
Max Temp. | 1600°C/2200°C | ||||
Melting time | 3-5 min. | 5-8 min. | 5-8 min. | 6-10 min. | 15-20 min. |
Particle grains size (mesh) | 200#-300#-400#-500# | ||||
Temp Accuracy | ±1°C | ||||
Vacuum Pump | High quality high level vacuum degree vacuum pump | ||||
Ultrasonic system | High quality Ultrasonic system control system | ||||
Operation method | One-key operation to complete the entire process, POKA YOKE foolproof system | ||||
Control System | Mitsubishi PLC+Human-machine interface intelligent control system | ||||
Inert gas | Nitrogen/Argon | ||||
Cooling type | Water chiller (Sold separately) | ||||
Dimensions | approx. 3575*3500*4160mm | ||||
Weight | approx. 2150kg | approx. 3000kg |