Vacuum Melting Furnace: Superior Metal Alloy Production
  • Vacuum Melting Furnace: Superior Metal Alloy Production

Vacuum Melting Furnace: Superior Metal Alloy Production

The Vacuum Melting Furnace is a high-tech equipment used for producing superior quality metal alloys through precise control of temperature and atmosphere. Its advanced vacuum technology ensures a clean and controlled environment for alloy production, resulting in high purity and uniformity. This furnace offers superior performance, efficiency, and reliability, making it the ideal choice for industries requiring high-quality metal alloys.
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    The vacuum melting furnace by Shenzhen Hasung Precious Metals Equipment Co., Ltd is a cutting-edge equipment that utilizes medium-frequency induction for quick and efficient melting of high-purity metal materials. With a high vacuum water-cooled casting chamber, this furnace prevents oxidation, ensuring the production of alloys with excellent purity and uniform composition. Equipped with mechanical stirring under high vacuum conditions, automatic pouring, and a secondary feeding function, this furnace offers precise control and automation for consistent and repeatable results in metal alloy production.

    Team strength

    At Vacuum Melting Furnace, our team strength lies in our collective expertise in producing superior metal alloy. With years of experience and specialized knowledge in metallurgy, engineering, and technology, our team is dedicated to ensuring the highest quality of products for our customers. We work seamlessly together, utilizing our individual strengths to innovate and improve our production processes constantly. Our strong teamwork allows us to meet the most demanding requirements and produce metal alloys that exceed industry standards. Trust in our team's strength to deliver excellence in every batch of alloy produced.

    Enterprise core strength

    At Vacuum Melting Furnace, our team strength lies in our experts who possess extensive knowledge and experience in metal alloy production. With a dedicated team of skilled engineers, metallurgists, and technicians, we ensure superior quality and precision in every step of the process. Our collaborative approach and strong communication skills allow us to work efficiently as a team, resulting in the successful creation of high-quality metal alloys. By combining our individual strengths and expertise, we are able to consistently deliver top-notch products that meet the highest standards of excellence. Trust our team to provide you with the best in metal alloy production.

    With strong ability of product research and development, Shenzhen Hasung Precious Metals Equipment Co., Ltd ensures new products are launched on a regular basis. Our new product Hasung VIM vacuum induction casting machine palladium vacuum induction melting furnace for sale is a totally new series and has different features. Gold Bar Vacuum Casting Equipment In order to be able to successfully meet the challenges,Shenzhen Hasung Precious Metals Equipment Co., Ltd will continue to forge ahead on the road of technological innovation. In addition, it will also work hard to analyze the changing needs of the market and create better products for customers according to their needs.


    The First-Class Quality and Technology for Precious Metals Equipment Manufacturer in China.




    Application:


    With our vacuum melting system, you'll get very fast and beautiful melting and casting job. This melting system is applied for melting gold, platinum, palladium, silver, copper with high vacuum condition.


    Description


    1. Adopting medium frequency induction, the melting time is short and the work efficiency is high.


    2. The use of a high vacuum water-cooled casting chamber can prevent the oxidation of metal materials and the mixing of impurities, making it suitable for melting high-purity metal materials or those containing easily oxidizable elements.


    3. Adopting mechanical stirring function under high vacuum state, the color is free of segregation.


    4. The graphite crucible is melted under high-purity inert gas protection, so the oxidation loss is minimal.


    5. Adopting automatic pouring and pouring, the operation is simpler.


    6. During the pouring process, the mold adopts automatic heating to better ensure the pouring quality.


    7. Equipped with a secondary feeding function, it can effectively control the time for adding low-temperature metals.


    Technical Specification



    Model No.
    HS-HVQ1
    HS-HVQ2
    Power 
    15KW
    30KW
    Voltage
    380V ; 50/60Hz
    Max Temp
    2200°C
    Melting Time
    2-3  min.
    4-6 min.
    Temp Accuracy
    ±1°C
    PID temp control
     Yes
    Capacity
    1kg (Au/Pt) 
    4kg (Au/Pt) 
    Application
    Platinum, Palladium, Gold, silver, copper and other alloys
    Cooling type
    Water chiller(sold separately) 
    Vacuum Degree
      vacuum level degree 10-2 Pa, 10-3 Pa, 10-5 Pa,6.7x10-3Pa,  6.67x10-4 Pa (Optional)
    Shielding Gas
    Nitrogen/Argon
    Operation Method
    One-key operation to complete the entire process, POKA YOKE foolproof system
    Control System
    Mitsubishi PLC+Human-machine interface intelligent control system (optional)
    Dimensions
    1776x1665x1960mm
    Weight
    approx. 480kg


    Other capacities could be customzied.


    Title: Exploring the Advantages of Metal Vacuum Induction Melting Furnaces


     Metal vacuum induction melting (VIM) furnaces are key components in the production of high-quality metal alloys. These advanced furnaces utilize the principles of induction heating and vacuum technology to melt and refine metals, resulting in superior material properties. In this blog, we’ll take a closer look at the inner workings of VIM furnaces, their applications, and the many advantages they offer in metal manufacturing.


    Learn about metal vacuum induction melting furnaces


     Metal vacuum induction melting furnace is a special equipment for melting and refining metal under vacuum conditions. The working principle of this furnace is electromagnetic induction. High-frequency alternating current passes through the coil to generate a strong magnetic field. When a conductive metal is placed within this field, eddy currents are induced, causing the metal to heat up quickly and evenly.


     The vacuum environment within a furnace serves a variety of purposes. First, it prevents oxidation and contamination of molten metal, ensuring the production of high-purity alloys. Additionally, since there is no air pressure, volatile impurities and gases can be removed from the molten metal, further improving its quality.


    Application of metal vacuum induction melting furnace


     Metal vacuum induction melting furnaces are widely used in the production of special alloys, high-temperature alloys and high-performance metals. These materials are critical in industries such as aerospace, automotive, energy and medical, which require superior mechanical properties, corrosion resistance and high temperature performance.


     Especially high-temperature alloys are the focus of VIM furnace applications. Typically based on nickel, cobalt or iron, these advanced alloys have exceptional strength, heat resistance and creep properties, making them indispensable in the manufacture of turbine blades, aerospace components and industrial gas turbines.


    Advantages of metal vacuum induction melting furnace


     1. Excellent material quality: The vacuum environment and precise control of the smelting process result in alloys with excellent purity, extremely low gas content and uniform composition, resulting in improved mechanical and metallurgical properties.


     2. Enhanced alloy uniformity: The rapid and efficient mixing of molten metal within the VIM furnace promotes uniform distribution of alloying elements, ensuring consistent material properties throughout the final product.


     3. Reduced Inclusions and Defects: The absence of atmospheric contaminants and the ability to remove impurities during the melting process helps significantly reduce inclusions and defects, thereby enhancing the overall integrity of the metal.


     4. Custom alloy development: VIM furnaces are capable of producing custom alloys tailored to specific industrial requirements, allowing the creation of innovative materials with customized properties.


     5. Energy efficiency: The induction heating process coupled with a vacuum environment can effectively utilize energy and reduce heat loss, thereby saving costs and environmental benefits.


     6. Process control and automation: VIM furnaces are equipped with advanced control systems that can precisely adjust temperature, alloy composition and other parameters to obtain consistent and repeatable results.


     In summary, metal vacuum induction melting furnaces play a key role in the production of high-quality metal alloys for a variety of industrial applications. Their ability to create high-quality materials with exceptional properties, coupled with the advantages of precise process control and energy efficiency, makes them indispensable in modern metal manufacturing. As technology continues to advance, VIM furnaces are expected to further revolutionize the development of advanced materials, driving innovation and progress across industries.



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