Yadda ake yin kayan ado tare da injin simintin gwal?

Yin kayan ado na simintin zinari

Koyi game da simintin zinare

Simintin zinari wata hanya ce ta yin kayan ado ta hanyar zuba zuriyar zuriyar gwal a cikin gyare-gyare. Wannan fasaha yana ba da damar ƙira da sifofi masu rikitarwa waɗanda ke da wahalar cimma tare da hanyoyin gargajiya. Na'urar simintin zinare tana sarrafa yawancin tsarin, yana mai da ita zuwa ga ƙwararrun masu yin kayan ado da masu son.

Nau'in injunan simintin gwal

Kafin shiga cikin tsarin yin kayan ado, ya zama dole a fahimci nau'ikan injunan simintin gwal da ke akwai:

Induction Casting Machine: Waɗannan injunan suna amfani da induction electromagnetic don zafin gwal, suna ba da izinin sarrafa zafin jiki daidai. Sun dace da ƙananan samarwa da ƙira masu rikitarwa.

Injin Casing Vacuum: Waɗannan injunan suna ƙirƙirar yanayi mara kyau don hana kumfa yin kumfa a cikin zurfafan gwal. Wannan yana da amfani musamman don ƙira dalla-dalla kuma yana tabbatar da ƙasa mai santsi.

Injin simintin simintin gyare-gyare na Centrifugal: Waɗannan injina suna amfani da ƙarfin centrifugal don tura narkakkar gwal zuwa wani ƙura. Wannan hanya tana da tasiri sosai don ƙirƙirar cikakken aiki kuma ana amfani dashi sau da yawa a cikin samar da taro.

Kayayyaki da Kayayyakin da ake buƙata

Don fara yin kayan ado tare da injin simintin gwal, kuna buƙatar kayan aiki da kayan aiki masu zuwa:

· Injin Simintin Zinare: Zaɓi na'urar da ta dace da bukatunku da kasafin kuɗi.

· Mockup: Wannan shine farkon zane na kayan adon, yawanci ana yin shi da kakin zuma.

Abun Zuba Jari: Cakuɗen siliki da sauran kayan da ake amfani da su don yin ƙura.

Furnace mai ƙonewa: Ana amfani da wannan tanderun don narkar da samfurin kakin zuma, yana barin rami don zinaren.

Zurfafan Zinare: Kuna iya amfani da gwal mai ƙarfi ko gwal ɗin gwal, dangane da gamawar da kuke so.

KAYAN TSIRA: Koyaushe sanya kayan kariya da suka hada da safar hannu, tabarau da garkuwar fuska

Jagoran mataki-mataki don yin kayan ado

Mataki 1: Zana kayan adonku

Mataki na farko a cikin aikin yin kayan ado shine zayyana yanki na ku. Kuna iya zana zanenku akan takarda ko amfani da software na taimakon kwamfuta (CAD) don ƙarin madaidaicin wakilci. Yi la'akari da girman, siffar da cikakkun bayanai na yanki kamar yadda waɗannan zasu shafi samfurin kakin zuma da kuka ƙirƙira.

Mataki 2: Ƙirƙiri samfurin kakin zuma

Bayan kammala zane, mataki na gaba shine ƙirƙirar samfurin kakin zuma. Kuna iya sassaƙa samfurin da hannu ko amfani da firinta na 3D don ƙarin ƙira mai rikitarwa. Samfurin kakin zuma ya kamata ya zama ainihin kwafin yanki na ƙarshe kamar yadda zai zama tushen tushe.

Mataki 3: Shirya mold

Bayan ƙirƙirar samfurin kakin zuma, lokaci yayi da za a shirya mold. Sanya samfurin kakin zuma a cikin kwandon kuma cika da kayan saka hannun jari. Bada izinin saita kayan saka hannun jari bisa ga umarnin masana'anta. Da zarar ya taurare, sai a sanya flask ɗin a cikin tanderun da ke ƙonewa don narkar da kakin zuma, yana barin rami a cikin kayan saka hannun jari.

Mataki na 4: Narke Zinare

Yayin da kakin zuma ya ƙone, shirya zinariyarku. Sanya zinare a cikin injin simintin gwal kuma saita zafin da ya dace. Wurin narkewar zinari yana da kusan digiri 1,064 ma'aunin Celsius (digiri 1,947 Fahrenheit), don haka tabbatar da an saita injin ku don isa ga wannan zafin.

Mataki na 5: Zuba Zinare

Da zarar an narkar da zinariyar kuma an cire kakin zuma, za a zuba gwal ɗin a cikin kwandon. Idan kuna amfani da injin simintin simintin centrifugal, sanya flask ɗin a cikin injin kuma fara shi don zuba zinare. Don yin simintin ruwa, tabbatar da ƙirƙirar injin tuƙi kafin zuba zinariyar don guje wa kumfa mai iska.

Mataki na 6: Sanyi kuma Gama

Bayan zubar da zinariyar, ba da damar ƙirar ta yi sanyi gaba ɗaya. Wannan tsari na iya ɗaukar ko'ina daga ƴan mintuna zuwa ƴan sa'o'i, ya danganta da girman kayan aikin. Bayan sanyaya, an cire kayan saka hannun jari a hankali don fallasa simintin.

Mataki 7: Tsaftace da Yaren mutanen Poland

Mataki na ƙarshe a cikin aikin yin kayan ado shine tsaftacewa da goge yanki. Yi amfani da abin nadi ko kyalle mai gogewa don cire kowane ɓangarorin gefuna da fitar da hasken kayan adon ku. Hakanan kuna iya ƙara wasu bayanai, kamar duwatsu masu daraja ko zane-zane, don haɓaka ƙirar ku.

Sirrin Samun Nasarar Yin Kayan Ado

Kwarewar Tsaro: Koyaushe sanya aminci a farko yayin aiki da narkakkar karfe. Tabbatar cewa filin aikin ku yana da iska sosai kuma ba shi da kayan wuta.

Gwajin Zane: Kada ku ji tsoron gwada ƙira da dabaru daban-daban. Da zarar ka yi aiki, mafi kyau za ka zama.

Zuba Jari a Kayan Kayan Kayan Aiki: Kayan aiki masu inganci da kayan aiki na iya yin babban tasiri akan samfurin ƙarshe. Zuba jari a cikin ingantacciyar injin simintin gwal da kayan saka hannun jari masu inganci.

Shiga Al'umma: Yi la'akari da shiga ƙungiyar yin kayan ado ko ɗaukar aji don koyo daga ƙwararrun masu sana'a. Raba ilimi da gogewa na iya haɓaka ƙwarewar ku sosai.

Ci gaba da Koyo: Duniyar yin kayan ado tana da faɗi da haɓakawa koyaushe. Kasance da sani game da sabbin fasahohi, kayan aiki da abubuwan da suka dace don ci gaba da inganta sana'ar ku.

a karshe

Yin kayan ado tare da injin jefa zinari abu ne mai ban sha'awa da lada. Ta bin matakan da aka zayyana a cikin wannan labarin, za ku iya ƙirƙirar kyawawan abubuwa masu banƙyama waɗanda ke nuna salon ku na musamman. Ko kai gogaggen mai kayan ado ne ko mafari, injin simintin gwal yana buɗe duniyar yuwuwar yin kayan ado. Rungumi fasaha, gwaji tare da ƙira, kuma bari ƙirar ku ta haskaka!