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Product Information


The Metal Powder Water Atomizer Unit enables almost anybody to produce small batches of high-quality, spherical powder for the same target application as gas atomized powder at an affordable price and without having a complex infrastructure. 

The MGA series is available in different batch sizes.

The melting and alloying of the material in the crucible takes place with an indirect induction system (e.g. graphite crucible) or a direct induction system for high temperatures (ceramic crucible). With a diversity of optional features, the machine could be equipped according to the specific requirements.


Feedstock can be in more or less any shape – not just pre-alloyed wire or bar, as long as it can be input into crucible.

No need for complex and expensive wire production as feedstock material for atomizing, which is time-consuming and requires additional infrastructure like continuous casting machines, a drawing bench etc.

Extremely spherical powder

without any satellites for the highest powder fluidity and bulk density. Could be basically used as well for non-metallic materials (certain fluidity required).

Advantages of crucible-based ultrasonic atomizing principle


Prevention of material loss and inaccuracy of alloy chemistry

due to precise control of the melting temperature via a crucible based induction heating system, while evaporation of alloy ingredients like Zn, Cr etc. is a common issue during plasma-assisted atomization.

Possibility to create own alloy composition inside of the Atomizer's crucible-based melting system.

Alloying with a good stirring/mixing effect due to strong medium- frequency induction generator with simultaneous high heating efficiency. Melting under vacuum or inert gas atmosphere and atomizing under inert gas atmosphere.


Metal powder atomizer includes:

  1. 1.Smelting Chamber 1 set;

  2. 2. Atomization system 1 set;

  3. 3. Control System 1 set;

  4. 4. Operation Platform 1 set;

  5. 5. High pressure water pump 1 set;

  6. 6. Water Storage System 1 set;

  7. 7. Separation System 1 set;

  8. 8. 1 set of Crucible.

  9.    

Company Advantages

We provide a one-stop service for precious metals casting solutions.

Our factory has passed the ISO 9001 international quality certification

We select raw material suppliers carrying the certificates that 100% guarantee the materials and apply world famous brands components such as Mitsubishi, Panasonic, SMC, Simens, Schneider, Omron, etc.

It is extensively used in precious metals refining, precious metals smelting, precious metals bars, beads, powders trading, gold jewellery, etc.

Technical data:

Model No.HS-MGA5 HS-MGA10HS-MGA30  HS-MGA50HS-MGA100  
Voltage        380V 3 Phases, 50/60Hz 
Power Supply 15KW30KW         30KW/50KW  60KW        
Capacity (Au) 5kg 10kg        30kg50kg100kg        
Max Temp.  1600°C/2200°C  
Melting time 3-5 min.5-8 min.5-8 min.6-10 min.15-20 min.  
Particle grains size (mesh)200#-300#-400#-500#  
Temp Accuracy±1°C
Vacuum Pump High quality high level vacuum degree vacuum pump
Ultrasonic systemHigh quality Ultrasonic system control system    
Operation method One-key operation to complete the entire process, POKA YOKE foolproof system
Control SystemMitsubishi PLC+Human-machine interface intelligent control system  
Inert gasNitrogen/Argon
Cooling type Water chiller (Sold separately)  
Dimensionsapprox. 3575*3500*4160mm  
Weight        approx. 2150kg      approx. 3000kg 

                            

    


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Recommended

They are all manufactured according to the strictest international standards. Our products have received favor from both domestic and foreign markets.
They are now widely exporting to 200 countries.

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