Gas Atomization Furnace Equipment
  • Gas Atomization Furnace Equipment

Gas Atomization Furnace Equipment

The Gas Atomization Furnace Equipment is a specialized machine used for producing metal powders through a gas atomization process. It is capable of achieving high purity and uniform particle size distribution, making it ideal for a wide range of applications in industries such as aerospace, additive manufacturing, and powder metallurgy. Its advanced technology ensures efficient production, reduced waste, and superior quality powders, making it a valuable investment for companies looking to enhance their powder production capabilities.
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    The gas atomization furnace equipment uses high-pressure liquid or gas flow to crush molten metal into small droplets, which solidify into metal powder with irregular or nearly spherical morphology and high purity. This equipment is essential for producing a variety of non-ferrous metal powders like platinum, palladium, stainless steel, and alloys. With advanced heating technology, precise temperature control, and adjustable particle sizes, this equipment ensures efficient and high-quality powder production for various industrial applications.

    We serve

    Gas Atomization Furnace Equipment is designed to produce fine metallic powders for a variety of industrial applications. Our equipment features state-of-the-art technology for precise control and consistent output. At our company, we serve with a commitment to quality and customer satisfaction. Our team of experienced professionals is dedicated to providing excellent service and support throughout the entire buying process. From initial inquiry to after-sales assistance, we are here to ensure your needs are met. Trust us to deliver high-performance equipment that meets your production requirements and enhances your overall efficiency. Experience the difference when you choose us as your partner in gas atomization furnace equipment.

    Enterprise core strength

    At Gas Atomization Furnace Equipment, we serve your needs with precision and efficiency. Our cutting-edge technology allows for the production of high-quality atomized powders for a wide range of applications. With our expertise in atomization processes, we are committed to delivering reliable and consistent results to our customers. From customized solutions to ongoing technical support, we strive to meet your specific requirements and exceed your expectations. Trust in Gas Atomization Furnace Equipment to provide the equipment and services you need to succeed in the competitive market. Partner with us and experience the difference of working with a dedicated team focused on serving you.

    The specific process is that the alloy (metal) is melted and refined in an induction furnace, and the melted metal liquid is poured into an insulated crucible and enters a guide pipe. At this time, a high-pressure liquid flow (or gas flow) is sprayed from a spray plate, and the metal liquid is crushed into extremely small droplets by impact. The metal droplets solidify and fall in the atomization tower, and then fall into the powder collection tank for collection. The collected powder slurry is filtered and dehydrated, and finally dried, screened, weighed, and packaged into finished products.


    The metal powder produced by high-pressure water atomization has the following characteristics: irregular or nearly spherical morphology, high purity, low oxygen content, fast solidification speed, etc. It is widely used in the field of atomization of non-ferrous metal powders such as platinum powder, palladium powder, rhodium powder, iron powder, copper powder, stainless steel powder, alloy powder, etc.


    Water vapor atomization is actually a special water atomization process, which uses the strong negative pressure generated by high-pressure water jet to drive the gas in the atomization chamber to participate in atomization. Due to the intervention of a large amount of gas, the cooling rate of the powder is reduced, and the morphology of the powder is improved. Therefore, finer particles and more regular shapes of powder can be produced. Currently, it is mainly used for the production of stainless steel powder and amorphous powder.


    Technical parameters:


    Model No.HS-MIP2HS-MIP3HS-MIP4HS-MIP5HS-MIP10
    Voltage: 380V,50Hz, 3 Phase
    Power15KW* 2 15KW* 2 15KW* 2 15KW* 2 30KW* 2 
    Melting speed3-5 min.
    4-6 min.4-6 min.
    Max. temp.2200C
    Temp. detectorInfrared pyrometer 
    Application metalsplatinum, palladium, rhodium, stainless steel, iron, gold, silver, copper, alloys, etc
    Heating technologyGermany IGBT induction heating
    Cooling methodWater chiller (sold separately)
    Cooling water consumpationapprox. 90 ltr./min.
    Cooling water pressure1-3bar
    Cooling water inlet temp.18-26 C
    Control system7" Weinview touch screen + Siemens PLC intelligent control
    Particle size80#, 100#, 150#, 200#  (adjust.)
    Dimensions1020×1320 1680mm1220×1320 1880mm
    WeightApproximately 580kgApproximately 650kgApproximately 880kg


    High pressure water pump specifications: 

     

    Voltage380V, 50Hz, 3 phase
    Rated power22 KW
    High-pressure water pressureabout 23 Mpa
    Cooling water flowapprox. 50 ltr./min.
    Dimensions1400*680*1340mm
    Weightapprox. 620kg

     


      


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