Metal Powder Water Atomization Equipment
  • Metal Powder Water Atomization Equipment

Metal Powder Water Atomization Equipment

Metal powder water atomization equipment is a specialized tool used in manufacturing processes to produce metal powders through the atomization of liquid metal. It utilizes high-pressure water jets to break up the molten metal into fine particles, resulting in a high-quality powder with uniform particle size distribution. This equipment is commonly used in industries such as aerospace, automotive, and additive manufacturing for producing metal powders used in various applications like 3D printing, metal injection molding, and thermal spray coating.
Products Details

Product advantages

Our Metal Powder Water Atomization Equipment offers precise control over particle size distribution, ensuring high quality and consistency in powder production. With advanced atomization technology, our equipment can efficiently create fine metal powders for various industrial applications. Its durable construction and user-friendly design make it a reliable and cost-effective solution for metal powder manufacturing.

Company profile

Our company specializes in the design and manufacture of Metal Powder Water Atomization Equipment. With a strong emphasis on quality and precision, we pride ourselves on delivering top-notch machinery that meets the highest industry standards. Our team of experts is dedicated to providing innovative solutions for metal powder production, ensuring efficiency and reliability in every machine we produce. Trust in our company for cutting-edge technology and exceptional customer service, as we strive to exceed expectations in the field of atomization equipment. Choose us for all your metal powder production needs and experience the difference in quality and performance.

Why choose us

Our company is a leading provider of metal powder water atomization equipment, offering state-of-the-art technology for the production of high-quality metal powders. With years of experience in the industry, we have established ourselves as a reliable partner for manufacturers looking to improve their atomization processes. Our equipment is designed for efficiency, precision, and durability, allowing our customers to achieve optimal results in their powder production. We are committed to innovation and customer satisfaction, continuously striving to exceed expectations and drive advancements in metal powder atomization technology. Trust us to provide the tools you need to elevate your manufacturing processes.

The Metal Powder Water Atomizer Unit enables almost anybody to produce small batches of high quality, spherical powder for the same target application as gas atomized powder at an affordable price and without having a complex infrastructure. 


Overview of water atomizer


The MGA series is available in different batch sizes.

The melting and alloying of the material in the crucible takes place with an indirect induction system (e.g. graphite crucible) or a direct induction system for high temperatures (ceramic crucible). With a diversity of optional features, the machine could be equipped according to the specific requirements.


Feedstock can be in more or less any shape – not just pre-alloyed wire or bar, as long as it can be input into crucible.

No need for complex and expensive wire production as feedstock material for atomizing, which is time-consuming and requires additional infrastructure like continuous casting machines, a drawing bench etc.

Extremely spherical powder

without any satellites for the highest powder fluidity and bulk density. Could be basically used as well for non-metallic materials (certain fluidity required).

Advantages of crucible-based ultrasonic atomizing principle


Prevention of material loss and inaccuracy of alloy chemistry

due to precise control of the melting temperature via a crucible based induction heating system, while evaporation of alloy ingredients like Zn, Cr etc. is a common issue during plasma-assisted atomization.

Possibility to create own alloy composition inside of the Atomizer's crucible-based melting system.

Alloying with a good stirring/mixing effect due to strong medium- frequency induction generator with simultaneous high heating efficiency. Melting under vacuum or inert gas atmosphere and atomizing under inert gas atmosphere.



Metal powder atomizer includes:

1.Smelting Chamber 1 set;

2. Atomization system 1 set;

3. Control System 1 set;

4. Operation Platform 1 set;

5. High pressure water pump 1 set;

6. Water Storage System 1 set;

7. Separation System 1 set;

8. 1 set of Crucible.


Specification

 

Model No.
           HS-GMI10
HS-GMI50
Voltage
380V 3 Phases, 50/60Hz
Total Power Supply
100KW
120KW
Max Temp
1450°C
Melting Time
5-10 Min.
20-25 Min.
Powder sizes
75-270 microns (Adjust.)
Temp Accuracy
±1°C
Capacity
10kg (Gold) 
30kg (Gold) 
Water pressure0.2-0.4Mpa
Water temp.18-22°C
Atomizing diskAdopt imported Germany original components and technology
Vacuum Pump
High level vacuum degree pump 
Application
 Gold, silver, copper, alloys 
Operation method
One-key operation to complete the entire process, POKA YOKE foolproof system
High pressure pumpTouch penal control system
Induction Generator Control System
Mitsubishi PLC+Human-machine interface intelligent control system  
Shielding Gas
Nitrogen/Argon
Cooling type
Water chiller (Sold separately)
Dimensions
3400*3200*3880mm
Weight
approx. 2800kg  

Description


Intelligent metal atomization powder making equipment is designed and manufactured by  Shenzhen Hasung Precious Metals Equipment Co., Ltd, specially designed to produce small-scale metal powder batches flexibly and economically. Traditional large-scale production plants cannot provide this economic advantage. Alloys that are frequently changed during production require high purity to avoid cross contamination. Especially in aviation, aerospace or precious metal powder applications, small amounts of various powders are often required, and there are usually new alloy powders that are not available on the market. Especially fast-developing applications such as SLM and MIM require more and more special metal powders.


Samples:




FAQ


Q: Are you manufacturer? 

A: Yes, we are the original manufacturer of the highest quality products for precious metals smelting and casting equipment, especially for high tech vacuum and high vacuum casting machines. Welcome to visit our factory in Shenzhen, China. 


Q: How long does your machine warranty last? 

A: Two years warranty. 


Q: How is your machine quality? 

A: Definitely it's the highest quality in China in this industry. All machines apply the best world famous brands name parts. With great workmanship and reliable highest level quality. Q: Where are your factory located? A: We are located in Shenzhen, China. 


Q: What can we do if we have problems with your machine while using? 

A: First, our induction heating machines and casting machines are with highest quality in this industry in China, customers usually could use it for more than 6 years without any problems if it's under normal condition using and maintenance. If you have any troubles, we'll need you to provide us a video to describe what the problem is so that our engineer will judge and find out the solution for you. Within warranty period, we'll send you the parts free of charge for replacement. After warranty time, we'll provide you the parts at an affordable costs. Long lifetime technical support is offered freely.


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