Yuav ua li cas precious hlau ua lag luam xaiv haum zoo kub thiab nyiaj casting machinery?

Hauv kev lag luam hlau zoo nkauj, kev ua tiav ntawm cov tuam txhab lag luam tsis tsuas yog tso siab rau cov khoom siv tes ua haujlwm zoo thiab cov khoom siv zoo, tab sis kuj yog cov cuab yeej ua haujlwm siab thiab hloov tau zoo uas ua lub luag haujlwm tseem ceeb. Zoo kub thiab nyiaj casting machinery tuaj yeem txhim kho kev tsim khoom, ua kom cov khoom zoo, txo cov nqi tsim khoom, thiab yog li txhim kho cov kev sib tw ntawm cov lag luam hauv kev ua lag luam. Yog li, yuav ua li cas cov tuam txhab ua lag luam muaj txiaj ntsig zoo xaiv cov khoom siv zoo kub thiab nyiaj casting uas haum rau lawv?

1. Qhia meej txog tus kheej cov kev xav tau ntau lawm

Cov lag luam ua ntej yuav tsum tau ua qhov kev soj ntsuam tob ntawm lawv tus kheej qhov kev tsim khoom, hom khoom, thiab cov txheej txheem tsim khoom. Yog tias lub lag luam feem ntau koom nrog kev tsim cov khoom siv kub thiab nyiaj kub nrog cov khoom me me thiab cov nqi ntxiv, ces qhov yooj thiab precision yuav tsum tau rau cov tshuab casting kuj siab. Cov hom kev lag luam no tuaj yeem xaiv cov cuab yeej me me uas muaj kev tswj xyuas siab, tuaj yeem hloov pwm sai, thiab yooj yim rau kev khiav lag luam kom ua tau raws li qhov xav tau ntawm kev hloov kho tsis tu ncua rau ntau lawm thiab cov qauv. Ntawm qhov tsis sib xws, cov lag luam uas tsim cov qauv kub thiab nyiaj tuav thiab ingots ntawm ib qho loj yuav tsum tau loj-scale casting machinery nrog siab ntau lawm thiab automation. Cov cuab yeej zoo li no tuaj yeem ua kom muaj kev ruaj ntseg thiab sib xws hauv cov txheej txheem tsim khoom tas mus li, thiab txhim kho cov khoom tsim tawm ib lub sijhawm.

(1) Ntsuas cov cuab yeej ua haujlwm

1.Accuracy thiab zoo: Kub thiab nyiaj, raws li cov khoom muaj txiaj ntsig zoo, muaj cov kev cai nruj heev rau qhov raug casting. Cov tshuab ua haujlwm zoo yuav tsum muaj qhov tseeb qhov tseeb thiab qhov chaw du, kom ntseeg tau tias cov khoom ua tau raws li cov qauv kev lag luam nruj raws li qhov hnyav, cov duab, thiab cov ntsiab lus. Piv txwv li, thaum nrum kub thiab nyiaj npib, qhov pom tseeb ntawm cov qauv thiab qhov flatness ntawm cov npoo ncaj qha cuam tshuam rau lawv cov nqi sib sau. Qhov no yuav tsum muaj qhov tseeb ntawm cov tshuab casting pwm kom ncav cuag qib micrometer, thiab muaj peev xwm tswj tau cov hlau ntws zoo thaum lub sij hawm casting txheej txheem, txo qhov tshwm sim ntawm qhov tsis xws luag xws li pores thiab xuab zeb qhov.

2. Ntau lawm efficiency: Ntau lawm efficiency yog ncaj qha ntsig txog cov txiaj ntsig kev lag luam ntawm kev lag luam. Lub melting ceev, casting zaus, thiab lub sij hawm txias ntawm cov cuab yeej txiav txim siab nws cov zis rau ib lub sij hawm. Rau cov lag luam nrhiav kev ua haujlwm tau zoo, lawv yuav tsum xaiv cov tshuab casting nrog ceev melting ceev, du automated casting txheej txheem, thiab ua kom txias zog. Qee qhov cub hluav taws xob uas siv cov cuab yeej siv hluav taws xob siab tshaj plaws tuaj yeem yaj cov khoom kub thiab nyiaj ntau rau qhov kub thiab txias hauv lub sijhawm luv luv, thiab nrog kev pab los ntawm cov cuab yeej siv hluav taws xob, tuaj yeem ua tiav sai thiab txuas ntxiv.

3. Kev ruaj ntseg thiab kev cia siab: Lub sijhawm ntev kev ua haujlwm ruaj khov yog tus yuam sij kom ntseeg tau tias kev tsim khoom txuas ntxiv mus. Cov tshuab ua haujlwm zoo tshaj plaws yuav tsum siv cov khoom zoo thiab cov txheej txheem tsim khoom siab heev los txo qhov tshwm sim ntawm cov khoom siv tsis ua haujlwm. Thaum xaiv cov cuab yeej siv, cov tuam txhab yuav tsum tau tshuaj xyuas R & D lub zog thiab kev tsim khoom ntawm cov tuam txhab tsim khoom, nkag siab txog lawv cov khoom lag luam thiab cov lus tawm tswv yim hauv kev lag luam. Piv txwv li, qee lub npe nrov ntawm cov tshuab casting tau raug lees paub hauv kev ua lag luam tau ntau xyoo thiab muaj kev ruaj ntseg zoo. Txawm tias nyob rau hauv kev siv high-siv, lawv tuaj yeem tswj kev ua haujlwm ruaj khov, txo cov nqi txij nkawm thiab downtime rau kev lag luam.

(2) Xav txog qhov siv tau ntawm cov khoom siv

1. Compatibility nrog raw cov ntaub ntawv: kub thiab nyiaj raw cov ntaub ntawv ntawm txawv purities thiab hom muaj qhov sib txawv ntawm lub cev, thiab casting machinery yuav tsum tau zoo yoog rau lawv. Piv txwv li, rau high-purity kub, nws fluidity thiab solidification yam ntxwv txawv ntawm cov uas tsis muaj purity alloys. Casting machinery yuav tsum muaj qhov kev hloov pauv tau meej hauv kev tswj qhov kub thiab txias, casting siab, thiab lwm yam kom ntseeg tau tias cov khoom siv raw tuaj yeem yaj, cam khwb cia, thiab tsim kom zoo, thaum ua kom cov khoom zoo tsis cuam tshuam.

2. Cov txheej txheem sib piv: Cov khoom siv hlau zoo nkauj yog cov nplua nuj thiab ntau yam, xws li centrifugal casting, nqus casting, siab casting, thiab lwm yam. Cov lag luam yuav tsum xaiv cov khoom tsim nyog raws li lawv tus kheej cov txheej txheem tseem ceeb. Centrifugal casting yog tsim rau kev tsim cov khoom kub thiab nyiaj nrog cov duab nyuaj thiab cov phab ntsa tuab. Qhov sib thooj centrifugal casting tshuab yuav tsum muaj kev tswj ceev ceev thiab zoo pwm sealing; Lub ntiajteb txawj nqus casting tsom ntau ntxiv rau pwm tsim thiab kev ua kom zoo ntawm cov chaw nres nkoj casting kom ntseeg tau tias cov kua hlau tsis sib xws nyob rau hauv cov pwm raws li qhov kev txiav txim ntawm lub ntiajteb txawj nqus. Xaiv cov cuab yeej siv tau zoo heev nrog cov txheej txheem tuaj yeem ua kom muaj txiaj ntsig zoo ntawm cov txheej txheem, txhim kho cov khoom zoo thiab kev ua haujlwm ntau lawm.

2. Ua tib zoo saib rau qib kev txawj ntse thiab automation ntawm cov khoom siv

Nrog kev nce qib ntawm thev naus laus zis tsis tu ncua, kev txawj ntse thiab automation tau dhau los ua qhov tseem ceeb hauv kev tsim cov tshuab casting. Cov cuab yeej ntse tuaj yeem saib xyuas ntau yam tsis zoo hauv cov txheej txheem tsim khoom hauv lub sijhawm tiag tiag los ntawm cov sensors, xws li kub, siab, qhov hnyav, thiab lwm yam, thiab hloov kho lawv raws li cov kev pabcuam preset kom ntseeg tau tias kev ruaj ntseg ntawm cov txheej txheem tsim khoom thiab cov khoom zoo sib xws. Lub automation muaj nuj nqi tuaj yeem ua tiav tag nrho cov txheej txheem automation ua haujlwm los ntawm cov khoom siv raw khoom noj, melting, casting rau cov khoom demolding, zoo heev txo cov kev cuam tshuam phau ntawv, txo qis zog siv thiab tib neeg yuam kev, thaum txhim kho ntau lawm efficiency. Piv txwv li, qee qhov kub thiab nyiaj casting tshuab yog nruab nrog cov kev tswj xyuas ntse. Cov neeg ua haujlwm tsuas yog yuav tsum tau nkag mus rau cov khoom lag luam tsis muaj nyob rau ntawm kev tswj vaj huam sib luag, thiab cov cuab yeej tuaj yeem ua tiav tag nrho cov txheej txheem casting. Nyob rau hauv cov xwm txheej txawv txav, lub tswb ceeb toom raws sij hawm thiab cov kev ntsuas raug coj los siv tau.

3. Kev tu thiab kev pab cuam tom qab muag ntawm cov khoom siv

(1) Kev saib xyuas yooj yim: Cov cuab yeej inevitably xav tau kev saib xyuas thaum siv, yog li qhov nyuaj ntawm kev saib xyuas yog qhov tseem ceeb. Cov tshuab casting zoo yuav tsum muaj cov qauv tsim qauv yooj yim thiab meej, cov khoom tseem ceeb uas yooj yim rau disassemble thiab hloov, thiab yuav tsum tau nruab nrog cov ncauj lus kom ntxaws saib xyuas thiab cov lus qhia ua haujlwm. Tsis tas li ntawd, cov tuam txhab tsim khoom yuav tsum muab cov khoom siv yooj yim rau cov khoom lag luam kom ntseeg tau tias cov tuam txhab tuaj yeem tau txais cov khoom hloov pauv raws sijhawm thiab txo cov khoom siv poob qis.

(2) Kev pab cuam tom qab muag zoo: Kev pab cuam tom qab muag zoo yog qhov muaj txiaj ntsig zoo rau kev tsim khoom lag luam ruaj khov thiab ruaj khov. Thaum xaiv cov tshuab casting, cov tuam txhab lag luam yuav tsum xav txog cov cuab yeej tsim khoom lag luam tom qab muag kev pabcuam network, cov lus teb ceev, thiab kev txhawb nqa kev muaj peev xwm. Cov neeg tsim khoom yuav tsum muaj peev xwm muab kev pab kho qhov tsis raug raws sijhawm, xa cov kws tshaj lij kev tshaj lij mus rau qhov chaw los daws cov teeb meem, thiab tsis tu ncua kev soj ntsuam xyuas thiab saib xyuas cov kev taw qhia ntawm cov khoom siv. Piv txwv li, qee cov tuam txhab lag luam cog lus tias yuav teb tsis pub dhau 24 teev tom qab tau txais tsab ntawv ceeb toom tsis raug thiab daws qhov teeb meem tsis pub dhau 48 teev. Qhov kev pab cuam tom qab muag tau zoo no tuaj yeem ua rau kev lag luam tsis muaj kev txhawj xeeb.

4. Kev txheeb xyuas cov txiaj ntsig zoo

(1) Tus nqi yuav khoom: Tus nqi yuav khoom yog ib qho ntawm thawj yam uas cov lag luam xav txog thaum xaiv cov tshuab casting, tab sis nws tsis tuaj yeem ntsuas tus nqi nkaus xwb. Kev nrhiav ntau tus nqi qis yuav ua rau cov cuab yeej ua haujlwm tau zoo thiab tsis ua raws li cov kev xav tau ntawm cov lag luam, thiab tseem tuaj yeem ua rau muaj kev saib xyuas siab thiab hloov cov nqi nyob rau theem tom ntej. Cov tuam txhab lag luam yuav tsum sib piv cov nqi ntawm cov khoom sib txawv thiab cov qauv ntawm cov khoom siv raws li kev xav tau ntawm cov khoom siv xws li kev ua tau zoo, kev ua tau zoo, thiab kev siv tau, thiab xaiv cov khoom siv nrog cov nqi zoo.

(2) Cov nqi khiav lag luam: Cov nqi khiav lag luam suav nrog cov cuab yeej siv hluav taws xob, cov khoom siv poob, cov nqi zog, thiab lwm yam. Lub zog txuag hluav taws xob tuaj yeem txo qis kev siv hluav taws xob thiab txo cov nqi khiav lag luam rau cov lag luam. Piv txwv li, cov tshuab hluav taws xob siv hluav taws xob tshiab txuag hluav taws xob tuaj yeem txo qis kev siv hluav taws xob los ntawm 20% -30% piv rau cov khoom siv hluav taws xob. Nyob rau tib lub sijhawm, qhov siab dua ntawm cov khoom siv automation, yuav tsum muaj kev ua haujlwm tsawg, thiab cov nqi ua haujlwm raug txo qis. Tsis tas li ntawd, kev siv tus nqi ntawm cov khoom siv raw hauv cov khoom siv kuj tuaj yeem cuam tshuam cov nqi khiav lag luam. Kev siv tshuab ua haujlwm tau zoo tuaj yeem txo cov khoom pov tseg ntawm cov khoom siv raw thiab txhim kho cov khoom lag luam.

(3) Rov qab los ntawm kev nqis peev: Cov lag luam yuav tsum ntsuas qhov rov qab los ntawm kev nqis peev ntawm cov cuab yeej siv los ntawm kev pom mus ntev. Txawm hais tias tus nqi yuav khoom ntawm cov tshuab casting zoo yuav siab, nws tuaj yeem nqa cov txiaj ntsig kev lag luam ntau dua rau cov lag luam hauv lub sijhawm luv luv los ntawm kev txhim kho kev tsim khoom, txhim kho cov khoom zoo, thiab txo cov nqi khiav lag luam. Los ntawm kev xam qhov nce hauv cov cuab yeej tsim khoom muaj peev xwm, cov khoom lag luam ntxiv tus nqi, thiab kev txuag nqi, tau txais qhov tseeb rov qab los ntawm kev nqis peev, muab lub hauv paus muaj zog rau kev txiav txim siab txog kev yuav khoom ntawm lub tuam txhab.

Xaiv cov khoom zoo kub thiab nyiaj casting tshuab uas haum rau nws tus kheej yuav tsum muaj kev xav txog ntau yam rau cov khoom lag luam muaj txiaj ntsig zoo. Pib los ntawm kev qhia meej txog tus kheej cov kev xav tau ntawm kev tsim khoom, ua qhov kev ntsuam xyuas dav dav ntawm cov cuab yeej ua haujlwm, kev siv tau, qib kev txawj ntse, kev saib xyuas thiab kev pab cuam tom qab muag, thiab tus nqi-zoo, ntsuas qhov zoo thiab qhov tsis zoo, thiab txiav txim siab ceev faj. Tsuas yog nyob rau hauv txoj kev no tuaj yeem ua lag luam yuav cov tshuab ua haujlwm siab tshaj plaws uas tsis tsuas yog ua tau raws li cov kev xav tau tam sim no tab sis kuj hloov mus rau kev txhim kho yav tom ntej, yeej qhov zoo rau cov lag luam hauv kev sib tw ua lag luam hnyav thiab ua tiav txoj kev loj hlob.