Ukuqhoboshelwa kwentambo yesinyithi yinkqubo ebalulekileyo yokuphucula ulwakhiwo lwangaphakathi lweenkozo, ukuphucula ukuguquguquka kwentambo, kunye nokuphelisa uxinzelelo olubangelwa kukucubungula. Ukufana kokuvezwa kobushushu ngexesha lokuqhoboshelwa kumisela ngokuthe ngqo umgangatho wemveliso egqityiweyo. Kuphela xa intambo yonke iqhoboshelwe ngokulinganayo apho umgangatho wentambo ofanelekileyo unokufezekiswa. Le nkqubo isetyenziswa kakhulu ekucwangcisweni kwezinto zokuhombisa zesinyithi ezixabisekileyo, intambo yentsimbi engagqwaliyo echanekileyo, iintambo ze-copper alloy, ii-microwires ze-titanium alloy, kunye nezinye iindawo ezinxulumene noko.
Ii-oven zendabuko zokufakelwa i-annealing ezinentambo enye zineengxaki zokufumana indawo yokufudumeza encinci kunye nomjelo omnye wokudlulisa intambo, nto leyo eyenza ukuba zibe sesichengeni kakhulu sokufudumeza okungalinganiyo kunye nokwahluka okukhulu kweenkozo phakathi kweeleya zangaphakathi nezangaphandle zentambo. Oku akupheleli nje ekubeni i-annealing ifane kakuhle kunye nolawulo lomgangatho olungazinzanga, kodwa kukwakhokelela ekubeni imveliso incinci kwaye kusetyenziswe amandla amaninzi ngeyunithi nganye, nto leyo eyenza kube nzima ukuhlangabezana neemfuno zemveliso yanamhlanje enkulu neguquguqukayo.
I isithando somlilo esinamacingo amabini Yamkela isakhiwo sonyango lobushushu esihambelanayo esineetshaneli ezimbini, kunye nenkqubo yokufudumeza umoya oshushu edibeneyo ngokupheleleyo. Intsimi yobushushu ngaphakathi kwesithando ilungelelene kwaye izinzile, iqinisekisa ukuba intambo nganye ifumana ubushushu obuhambelanayo kuyo yonke inkqubo, ifezekisa ukulingana kobude obupheleleyo bokutsalela. Oku kuphucula ngokusisiseko isiphumo sokuphinda kusetyenziswe iinkozo kwaye kubonelela ngomgangatho ophezulu wentambo. Idibene nokhuseleko lwenkqubo epheleleyo kunye nenkqubo yolawulo olukrelekrele olusekwe kwi-PLC, iyoyisa ngokupheleleyo imiqobo yemveliso yezixhobo zemveli, izimisa njengokhetho oluphambili lokuphucula kushishino lonyango lobushushu bentambo. La macandelo alandelayo abonelela ngohlalutyo olupheleleyo lweenzuzo zayo eziphambili kunye nexabiso leshishini, ngokusekelwe kwisakhiwo sezixhobo kunye neemeko zesicelo.
Iingenelo ze isithando somlilo esiphindwe kabini
◉ 1 . Umthamo weMveliso ophindwe kabini, iindleko zeeyunithi ezincitshisiweyo kakhulu, kunye nomgangatho wokuncamathisela ozinzileyo
Xa kuthelekiswa nezitofu zokufunxa zendabuko zocingo olunye, uyilo lwe-dual-channel synchronous wire-feeding luphinda kabini ngokuthe ngqo ukusebenza kakuhle kwemveliso. Phantsi kweeyure zokusebenza ezifanayo kunye negalelo elifanayo lomsebenzi kunye namandla, imveliso egqityiweyo iphindwe kabini, nto leyo enciphisa kakhulu iindleko zokucubungula ngemitha nganye zabasebenzi, umbane, kunye nokusetyenziswa kwegesi ekhuselayo.
Ulwakhiwo lokufudumeza lwesithando lufana ngokupheleleyo luqinisekisa umgangatho ohambelanayo wokutsalela kuzo zombini iindlela. Nokuba ngexesha lokuveliswa okuqhubekekayo okukhulu, akukho mahluko kubushushu okanye ubulukhuni phakathi kweengcingo, okuvumela ukuveliswa okuzinzileyo nokuzinzileyo kwezinto zokusebenza ezihambelanayo kakhulu ezinomgangatho ophezulu wengcingo.
Kwizinto ezixabisekileyo ezifana neengcingo zesinyithi ezixabisekileyo kunye neengcingo zentsimbi engagqwaliyo ezichanekileyo, amandla anyusiweyo anciphisa kakhulu amaxesha okuhambisa ii-odolo kwaye aphucula amandla omzi-mveliso okusingatha ii-odolo, egcina umgangatho ozinzileyo nofanayo wokuqhoboshela nokuba kusenziwa ngobuninzi.
◉ 2 . Ulawulo lobushushu oluzimeleyo lweZiteshi ezimbini zeMveliso eguquguqukayo, Ukuqinisekisa ukuNxulutywa okufanayo kunye noMgaqo ochanekileyo weZiteshi
Ezi ndlela zimbini zokufudumeza zixhotyiswe ngeemodyuli zokufudumeza ezizimeleyo kunye neenkqubo zokulawula ubushushu, zifezekisa ukuchaneka kolawulo lobushushu ukuya kuthi ga kwi-±1°C. Ezi nkqubo zimbini aziphazamisani, kwaye itshaneli nganye igcina intsimi yobushushu engaguqukiyo nelinganayo, iqinisekisa ukuba intambo nganye ivalwe ngokulinganayo ukusuka esiphelweni ukuya esiphelweni. Ulawulo lobushushu oluzimeleyo lwetshaneli nganye luvumela iinkcukacha ezimbini ezahlukeneyo zentambo ukuba zicutshungulwe ngaxeshanye ngaphandle kokuphazamiseka okufanayo, zombini zifezekisa ukufudumeza okufanayo kunye nomgangatho ophezulu wentambo.
Iifektri zinokucubungula iintambo zobhedu eziqinileyo kwelinye ijelo ngelixa ziphethe iingcingo zobucwebe zegolide okanye zesilivere ezicolekileyo kakhulu kwelinye, ngaphandle kokufuna ukuvala ukuze kutshintshwe izixhobo okanye kulungiswe inkqubo. Ixesha lokutshintsha kunye nokuqalisa lincitshiswa ngama-70%. Nokuba ziingcingo eziqinileyo okanye ezibhityileyo, ukuqhoboshelwa okufanayo kuyafezekiswa, okwenza le nkqubo ifaneleke ngokupheleleyo kwiindlela zokuvelisa eziguquguqukayo ezibandakanya iintlobo ezininzi kunye neebhetshi ezincinci, ezifana nobucwebe kunye nezinto ze-elektroniki ezichanekileyo, kunye neemveliso ezigqityiweyo ezisemgangathweni ophezulu eziveliswa ngaxeshanye kwiindidi ezahlukeneyo zeengcingo.
◉ 3 . Ukhuseleko Lomoya Ovaliweyo Kwiindawo Ezikhanyayo, Ezingena-Oxidation, Ezinomoya Ofanayo Ophucula Ukuvumelana kwe-Annealing
Igumbi lesithando esivalekileyo ngokupheleleyo, kunye nenkqubo yokujikeleza komoya evaliweyo, iqinisekisa ukujikeleza okufanayo kwegesi engasebenziyo kulo lonke isithando. Oku akupheleli nje ekuhlukaniseni ioksijini ukuthintela i-oxidation kodwa kusebenza nobushushu obuzinzileyo ukuze kufezekiswe ukufana okuhambelanayo kokubini ekuvezweni kobushushu kunye nokudibana negesi. Intambo yonke iyatshixwa ngokulinganayo, kunye nokuhlaziywa okupheleleyo nokungaguquguqukiyo kweenkozo, okubangela umgangatho ophezulu wentambo. Ukupholisha kwesibini emva kokutshixwa akufuneki, njengoko umphezulu wentambo uhlala ukhanya kwaye ucocekile.
Ukongeza, ikotoni yokukhusela ubushushu obuphezulu isonga umzimba wesithando, inciphisa ukulahleka kobushushu. Xa kuthelekiswa nezixhobo ezindala, ukusetyenziswa kwegesi kuncitshiswa ngama-30%. Indawo ezinzileyo, enobushushu obungaguqukiyo, evaliweyo igcina iimeko ezifanayo zokufunxa, ilungelelanisa umgangatho wemveliso kunye nokusebenza kakuhle kwamandla, ngelixa inciphisa amanyathelo okupolisha alandelayo kwaye igcina izinto ezisetyenziswayo kunye nomsebenzi.
◉ 4. Inkqubo yoLawulo loXinzelelo oluLungileyo lweZiqwenga zeNtambo eziNciphisiweyo, iphucula umgangatho ngeSitezi soBushushu esifanayo
Esi sixhobo sixhotyiswe ngamavili amaninzi oxinzelelo oluchanekileyo kunye neendibano zokulungisa ngokuzenzekelayo kumgca wonke. Ezi channel zimbini zilawula ngokuzimeleyo uxinzelelo lwentambo, zithintela ngempumelelo imiba efana nokuguquguquka kokwelula, ukwaphuka, kunye nokungangqinelani kobubanzi kwiintambo ezincinci. Intambo isebenza kakuhle ngaphandle kokuphambuka, ithintela ubushushu obuphezulu okanye ukufudumeza okwaneleyo, iqinisekisa ukunamathela okufanayo kubude bentambo yonke kunye nomgangatho ophezulu.
Isikrini sokuchukumisa esibonakalayo sinika ukujonga isantya sokutya kweentambo ngexesha langempela, ubushushu besithando somlilo, ukuhamba kwegesi, kunye namaxabiso oxinzelelo, kunye nee-alamu ezizenzekelayo kwiimeko ezingaqhelekanga. Ukudibanisa ukondla kweentambo ezizinzileyo kunye nentsimi yobushushu efanayo kuphucula izinga lemveliso ngaphezulu kwe-15%, kunciphisa kakhulu ukulahleka kwezinto zesinyithi esixabisekileyo kunye nee-alloys ezikhethekileyo. Ibhetshi nganye ifikelela kwi-annealing efanayo rhoqo, iqinisekisa ukusebenza okuzinzileyo kwemveliso egqityiweyo.
◉ 5. Uyilo oluDibeneyo oluNcinci ukuze kube lula ukuFakelwa nokugcinwa, lunikezela ngoMgangatho wokuNxuluba oQokelelweyo noZinzileyo
Lo matshini udibanisa iimodyuli zesekethe zokufudumeza, zokuphola, zolawulo lombane, kunye nezegesi kwiyunithi enye. Isakhelo sawo esidibeneyo kunye nee-casters ezishukumayo ezisetyenziswa kwihlabathi liphela sithatha kuphela i-60% yendawo yomgangatho efunekayo kwiifeni ezimbini zentambo enye, oko konga indawo exabisekileyo yokusebenzela. Uyilo lwecandelo le-modular luvumela ukuqhaqhwa nokutshintshwa kweetyhubhu zokufudumeza, izitywino, kunye neevalvu zolawulo, okwenza kube lula ukugcinwa rhoqo. Ngexesha lokusebenza ixesha elide, intsimi yobushushu ihlala izinzile kwaye imelana nokushukuma, igcina iimeko ezifanayo zokufunxa kwaye iqinisekisa umgangatho ophezulu wentambo rhoqo.
Inkqubo yokulawula ezenzekelayo ngokupheleleyo ixhasa ukugcinwa kweresiphi kwiiparameter zenkqubo. Ngokukhumbula ngokuchukumisa okukodwa ii-annealing curves eziqinisekisiweyo—eziquka ukufudumeza okucwangcisiweyo, ukuntywila, kunye neeparameters zokupholisa kancinci—ukuntywila okulinganayo okuqhelekileyo kunokuqaliswa ngokucindezela okukodwa. Kwanabasebenzi abasaqalayo banokuyilawula ngokukhawuleza le nkqubo, benciphisa iimfuno zezakhono zobugcisa kwaye basuse imiba yomgangatho ebangelwa ziimpazamo zokusebenza ngesandla.
Ukusetyenziswa kweShishini leSithando seFurnace esiNxulumene neMigca emibini
Okwangoku, isithando somlilo esinocingo oluphindwe kabini sigubungele ngokupheleleyo amacandelo amathathu amakhulu okucubungula: ukucubungula iingcingo zobucwebe besinyithi esixabisekileyo, ukuveliswa kweengcingo ze-microphone ezichanekileyo, kunye nonyango lwengcingo yobhedu kwiintambo zombane. Ngokuxhomekeke kuyilo lwaso lobushushu obulinganayo lwemijelo emibini, esi sixhobo sihlala sifezekisa ukufakelwa kwengcingo efanayo, sivelisa iimveliso ezigqityiweyo ngokuqhubekayo ngokusebenza rhoqo, ukuguquguquka okuhle, kunye noxinzelelo lwangaphakathi, sinikezela ngomgangatho ophezulu wengcingo. Ngokuchasene nolondolozo lwamandla, ukuphuculwa kokusebenza kakuhle, kunye nokutshintshela kwimveliso ekrelekrele kushishino, izixhobo zokufakela ezisebenzisa amandla aphantsi, imveliso ephezulu, ukwenziwa kwedijithali, kunye nokukwazi ukuhambisa unyango olufanayo lobushushu ngokuzinzileyo kube lolona khetho luphezulu lokuphucula ubuchwepheshe bomzi-mveliso.
I-Shenzhen Hasung Precious Metals Equipment Technology Co., Ltd. yinkampani yobunjineli boomatshini ekwimazantsi eTshayina, kwisixeko esihle nesikhula ngokukhawuleza kwezoqoqosho, iShenzhen. Le nkampani yinkokheli kwezobuchwepheshe kwicandelo lezixhobo zokufudumeza nokuthunga izixhobo zesinyithi esixabisekileyo kunye neshishini lezinto ezintsha.
Ulwazi lwethu olomeleleyo kubuchwepheshe bokuphosa i-vacuum lusenza sikwazi ukunceda abathengi bemizi-mveliso ukuphosa intsimbi exutywe kakhulu, i-platinum-rhodium alloy efunekayo kakhulu, igolide nesilivere, njl.