Ngenxa yokuthandwa okuqhubekayo kweshishini lenkcubeko kunye nobuchule besinyithi esixabisekileyo, imali yesilivere yesikhumbuzo yegolide, kunye nemakethi yokuqokelelwa kwezipho zefoyile yegolide, eli shishini libeke phambili iimfuno eziphezulu zezixhobo zemveliso
ezichanekileyo, ezisebenzayo, ezidibeneyo , nezizinzileyo.
IsiHasung Ibisoloko ibandakanyeka kakhulu kwicandelo lezixhobo zokucubungula isinyithi esixabisekileyo kangangeminyaka emininzi, kwaye idale umgca wemveliso ozenzekelayo ovaliweyo ojikelezayo wemali yamaphepha egolide nesilivere. Ukusuka ekunyibilikeni kwezinto eziluhlaza ukuya ekutyumzweni kwemveliso egqityiweyo, ingagqitywa ngexesha elinye, isombulula ngokupheleleyo iingongoma zenkqubo yendabuko yokuqhekeka, ukuchaneka okunganelanga, iindleko eziphezulu zomsebenzi, kunye namazinga aphezulu okulahlekelwa kushishino. Ibonelela ngesisombululo esisebenzayo sokuma kunye nemali yamaphepha egolide nesilivere, iifilimu zesikhumbuzo zefoyile yegolide, kunye namashishini emveliso yemveliso yesinyithi esixabisekileyo kunye neyobuchule.
✅ Ulawulo lobushushu oluchanekileyo, ukulahleka kwe-oxidation ephantsi kakhulu
🔹 Ukwamkela inkqubo yokulawula ubushushu ekrelekrele ye-PID, ukuchaneka kokulawula ubushushu kunokufikelela kwi-± 1 ℃, kuthintelwe ukuguquguquka kwesinyithi okubangelwa kubushushu obuphezulu kunye nokunyibilika okungalinganiyo okubangelwa kubushushu obuphantsi;
🔹 Ixhasa ukunyibilika kwegesi ye-argon/nitrogen, yahlula umoya ngempumelelo, ilawula izinga lokulahleka kwe-oxidation yegolide/isilivere ngaphakathi kwe-0.05%, inciphisa kakhulu inkunkuma yezinto ezikrwada, kwaye inciphise iindleko zemveliso.
Ukunyibilika okusebenzayo, okufanelekileyo kwimveliso yeemeko ezininzi
🔹 Umthamo omnye wokunyibilika ungakhethwa ukusuka kwi-1-5kg/10kg/20kg, ugubungela yonke into ukusuka kwisampulu yelabhoratri ukuya kwimveliso encinci;
🔹 Ukufudumeza okuqhutywa rhoqo kwe-induction kunesantya sokunyibilika esikhawulezayo, kwaye kuthatha imizuzu emi-3-8 kuphela ukuba igolide/isilivere isuke kwimeko eqinileyo iye kwimeko yolwelo, esebenza ngcono ngaphezu kwama-60% kunokunyibilika kwegesi okuqhelekileyo.
Ikhuselekile kwaye izinzile, kwaye inomsebenzi ophantsi
🔹 Ixhotyiswe ngeendlela ezahlukeneyo zokhuseleko ezifana ne-alamu yobushushu obuphezulu, ukhuseleko lokuvuza, kunye nokuthintela ukutsha okomileyo;
🔹 Ujongano oludibeneyo lokunxibelelana phakathi kwabantu nekhompyutha, useto lweparameter yokucofa kube kanye, akukho mfuneko yabasebenzi abanobuchule bokunyibilikisa, abaqalayo banokuqalisa ngokukhawuleza, nto leyo enciphisa iindleko zabasebenzi kunye nemingcipheko yokusebenza.
Ukuqengqeleka ngokuchanekileyo, ubukhulu obufanayo ngaphandle kokuphambuka
🔹 I-roller shaft yenziwe ngezinto zentsimbi ye-alloy ezivela kwamanye amazwe, inomphezulu ocoliweyo wesipili kwaye ulungiswe ngobushushu. Inobunzima obuphezulu kunye nokumelana nokuguguleka okunamandla, kwaye ayizukukrwela umphezulu wesinyithi ngexesha lenkqubo yokuqengqeleka;
🔹 Ukuchaneka kokulungiswa kobukhulu kunokufikelela kwi-0.01mm, kwaye impazamo yobukhulu be-billet ilawulwa ngaphakathi kwe-± 0.02mm, ukuqinisekisa ukuba uxinano kunye nobunzima bento nganye eluhlaza ziyafana kwaye ziyafana, nto leyo ebeka isiseko senkqubo elandelayo yokuhombisa.
Ukuqengqeleka okuphantsi kokulahleka ukuze kuthintelwe inkunkuma yezinto eziphathekayo
🔹 Ukulungiswa ngokuzenzekelayo kwe-roller shaft clearance kunciphisa amathuba okuphambuka, ukushwabana, ukwaphuka, kunye neminye imiba ngexesha lenkqubo yokuqengqeleka, ngaloo ndlela kunciphisa amazinga okuphinda usebenze;
🔹 Ingasebenza ngokuqhubekekayo kangangeeyure ezi-8, ngesantya sokuqengqeleka esihlengahlengiswayo, ifanelekile kwiimfuno zobunzima bezinto ezahlukeneyo (igolide/isilivere/i-alloy yobhedu), kwaye ifanelekile kwinkqubo yokuqala yokwenza imali yegolide neyesilivere.
Ihlala ixesha elide kwaye kulula ukuyigcina, imveliso yexesha elide ngaphandle koxinzelelo
🔹 Umzimba usebenzisa isakhiwo sesinyithi esiqinileyo nesingenamsindo kakhulu ngexesha lokusebenza;
🔹 Izinto eziphambili zisebenzisa uyilo oluvaliweyo ukuthintela uthuli kunye ne-oxidation, kwaye zifuna ukuthambisa rhoqo ukuze zisetyenziswe imihla ngemihla, ngeendleko zokulungisa eziphantsi kakhulu.
Ukuqengqeleka okuchanekileyo kweeroli ezine, ukuphula imigangatho yoshishino ngokubhitya
🔹 Ukwamkela isakhiwo seeroli ezine ezineeroli ezimbini eziphezulu nezimbini ezisezantsi, uyilo lomahluko wobubanzi be-roller shaft luqinisekisa ukusasazwa okufanayo kwamandla okuqengqeleka, anokuqengqeleka amaphepha egolide nesilivere ukuya kwi-0.01mm okanye anciphe, ngelixa egcina ukuqina kunye nokuthe tyaba kwefoyile ngaphandle kwemingxuma okanye imibimbi;
🔹 Ukuchaneka kokuqengqeleka kunokufikelela kwi-± 0.001mm, kwaye uburhabaxa bomphezulu wezinto zefoyile buphantsi njengeRa0.2. Xa kuprintwa iipateni, ukubuyiselwa kobume kuphezulu kwaye iinkcukacha zicacile.
Inkqubo enganyangekiyo ekukrweleni, imveliso egqityiweyo enemibala epheleleyo
🔹 Umphezulu we-roller shaft usebenzisa ukupholisha kwesipili kunye nonyango lokunganamatheli, olungayi kuvelisa inkunkuma yesinyithi okanye lukrwele umphezulu wefoyile ngexesha lenkqubo yokuqengqeleka;
🔹 Ixhotyiswe ngenkqubo yokulawula ukuxinana ngokuzenzekelayo, izinto zefoyile ziyagoba zithe tyaba ukuze kuthintelwe ukuguguleka kokunwebeka okubangelwa kukuxinana okungalinganiyo, ukuqinisekisa ukuchaneka kobukhulu bokusika nokunyathela okulandelayo.
✅ Ukuguquguquka okuqinileyo, ukuhlangabezana neemfuno zeenkcukacha ezahlukeneyo zemali yegolide neyesilivere
🔹 Ubukhulu bokuqengqeleka bunokulungiswa ngokweemfuno zabathengi ukuze buhambelane nemigangatho eyahlukeneyo yemveliso ukusuka kwiimali zesikhumbuzo eziqhelekileyo ukuya kwiimali zegolide nezesilivere eziqokelelweyo ezincinci kakhulu;
🔹 Ukuxhasa ukuqengqeleka kwezinto ezahlukeneyo zesinyithi ezixabisekileyo ezifana negolide, isilivere, igolide ye-K, i-copper alloy, njl.njl., ngomatshini omnye wokusetyenziswa ngeendlela ezininzi ngaphandle kwesidingo sokuthengwa kwezixhobo ezongezelelweyo.
Ukusika ngokuchanekileyo okuphezulu, impazamo yobukhulu inokungahoywa
🔹 Ukusebenzisa umzimba oqinileyo kunye neereyile ezichanekileyo, ukuchaneka kokubekwa kwesikhunta sokusika yi-± 0.01mm, kwaye imiphetho yeebhanti zegolide nezesilivere ezisikiweyo zigudileyo kwaye azinazo iibherrs, kunye nempazamo yobukhulu be-≤± 0.02mm;
🔹 Xhasa iimolds zokusika ezenzelwe wena ngokweenkcukacha ezahlukeneyo, ezinokutshintshwa ngokukhawuleza kwaye zilungelelaniswe nemveliso yobukhulu obahlukeneyo kunye neemilo zegolide nesilivere, ziphendula ngokulula kwiimfuno ezahlukeneyo zeodolo zabathengi.
✅ Ukusebenza okukhuselekileyo nokulula, ukusebenza kakuhle kwemveliso
🔹 Ixhotyiswe ngokhuseleko oluphindwe kabini lwesandla sokuqala kunye negridi yokhuseleko ukuthintela iingozi zokhuseleko ezibangelwa kukungasebenzi kakuhle;
Isantya sokusika esinye esikhawulezayo, ukusebenza okuqhubekayo, amandla aphantsi okusebenza ngesandla, ifanelekile kwimveliso eguquguqukayo yee-batch ezincinci kunye nee-oda ezininzi zeenkcukacha.
Iinkuni ezihlala ixesha elide zinciphisa iindleko zexesha elide
🔹 Isikhunta senziwe ngezinto zesinyithi zesikhunta ezingeniswe kwamanye amazwe, ezinobunzima obuphezulu kunye nokumelana nokuguguleka okunamandla. Ubomi baso bokusebenza bunokufikelela amaxesha angaphezu kwe-100000 ngaphandle kokutshintshwa rhoqo, nto leyo enciphisa iindleko ezisetyenziswayo.
Uxinzelelo olukhulu olufanayo lweetoni, ukubuyiselwa kwepateni eyi-100%
🔹 Xa kusetyenziswa i-hydraulic drive, amandla okufaka i-embossing angakhethwa kwi-30T/50T/100T, kwaye isiphumo soxinzelelo sizinzile kwaye siyafana, ngaphandle kweengxaki zokufiphala kwepateni kunye nesiphumo esibi se-stereoscopic esibangelwa kukungabikho koxinzelelo lwendawo;
🔹 Ukuphindaphindwa kobume obuncinci kunokufezekiswa, okunokubuyisela ngokugqibeleleyo imigca emincinci, iipateni ezichasene nobuxoki, kunye nokuqaqamba okucacileyo kunye nokugoba okugobayo. Imigca icacile kwaye iileya zahlukile, nto leyo ephucula kakhulu ixabiso lobugcisa kunye nokusebenza okuchasene nobuxoki kwegolide nesilivere.
✅ Uhlengahlengiso lweparameter olukrelekrele, olulungelelaniswe nezixhobo ezahlukeneyo kunye nobukhulu
🔹 Ixhotyiswe ngenkqubo yokulawula uxinzelelo ekrelekrele, uxinzelelo lokubumba kunye nexesha lokubamba linokulungiswa ngokwezinto zesinyithi, ubukhulu befoyile, kunye nobunzima bepateni ukuze kuthintelwe ukuguquka kwefoyile, ukuqhekeka okubangelwa luxinzelelo olugqithisileyo, okanye iipateni ezingacacanga ezibangelwa luxinzelelo olunganelanga;
🔹 Xhasa ukufakwa ngokukhawuleza kunye nokutshintshwa kweemolds, kwaye ingatshintsha ngokukhawuleza phakathi kweemolds ngeepateni ezahlukeneyo ngokwendlela yoyilo eyenzelwe abathengi ukuze ihlangabezane neemfuno zeodolo ezenzelwe wena.
Izinzile kwaye ihlala ixesha elide, ifanelekile kwimveliso enamandla aphezulu
🔹 Umzimba usebenzisa itekhnoloji yokusika i-integral, enobulukhuni obuqinileyo kunye nokumelana nokuguquguquka, kwaye ukuchaneka akuwohloki xa usebenza ixesha elide ngoxinzelelo oluphezulu;
Izixhobo eziphambili ze-hydraulic zamkela iimpawu ezingenisiweyo, ezisebenza ngokuzinzileyo, izinga lokusilela eliphantsi, ubomi benkonzo yezixhobo ezinde, kwaye ziqinisekisa imveliso ezinzileyo yexesha elide yeshishini.
Iingenelo eziphambili zomgca wonke wemveliso
Imveliso epheleleyo ye-closed-loop ye-chain, izinga lokulahleka eliphambili kushishino ukusuka ekunyibilikeni ukuya ekunyathelweni , uqhagamshelo lwenkqubo olungenamthungo, ukunciphisa ilahleko kunye nongcoliseko ngexesha lokutshintsha kwezinto. Izinga lokulahleka lilonke leentsimbi ezixabisekileyo linokulawulwa ngaphakathi kwe-0.1%, ngaphantsi kakhulu komndilili weshishini, oko konga iindleko zezinto eziluhlaza kumashishini.
Ngomgangatho ophezulu wokwenziwa kwezinto ngokuzenzekelayo, iindleko zomsebenzi zincitshiswa kakhulu. Kufuneka abasebenzi aba-1-2 kuphela ukuze bagqibezele imveliso kumgca wonke, nto leyo esusa imfuneko yabasebenzi abakhethekileyo kwizikhundla ezahlukeneyo. Iindleko zomsebenzi zincitshiswa ngaphezu kwama-60% xa kuthelekiswa neendlela zemveli zokuvelisa, ngelixa kuthintelwa iimpazamo ezibangelwa kukusebenza ngesandla.
Umatshini omnye unamandla kwaye uyakwazi ukumelana neemeko ezininzi. Ungavelisa iimveliso ezahlukeneyo ezifana namanqaku egolide, amanqaku esilivere, amanqaku esikhumbuzo se-copper alloy, njl. Ikwaxhasa ukutshintsha phakathi kwee-odolo eziqhelekileyo kunye nee-odolo ezenziwe ngokwezifiso eziphezulu, ngokusetyenziswa kwezixhobo eziphezulu kunye nokuphepha ukuchithwa kwesixhobo esinye ngaphandle kwemisebenzi.
Umgangatho olawulekayo, amandla okuqina emveliso yeprimiyamu , kunye nolawulo oluchanekileyo kuyo yonke inkqubo kuqinisekisa ukuba ukuthamba, ukuveliswa kweepateni, kunye nokuchaneka kobukhulu bemali yegolide neyesilivere nganye kufikelela kwimigangatho ephezulu yoshishino, okuphucula kakhulu ixabiso lokuqokelelwa kunye nokukhuphisana kwemarike kwemveliso, kunceda amashishini akhe umfanekiso wophawu oluphezulu, kunye nokwandisa indawo yeprimiyamu yemveliso.
