Tare da ci gaba da shaharar masana'antar al'adu da kirkire-kirkire masu daraja ta ƙarfe, takardun kuɗi na zinariya da azurfa na tunawa, da kasuwar tattara kyaututtukan foil na zinariya, masana'antar ta gabatar da manyan buƙatu don kayan aikin samarwa
masu inganci, inganci, haɗe-haɗe , da kwanciyar hankali.
Hasung ya daɗe yana cikin harkar sarrafa kayan aiki na ƙarfe masu daraja, kuma ya ƙirƙiri cikakken layin samarwa mai rufewa ta atomatik don takardun kuɗi na zinariya da azurfa. Tun daga narkewar kayan aiki zuwa tambarin samfura da aka gama, ana iya kammala shi a lokaci ɗaya, yana magance matsalolin rarrabuwar tsari na gargajiya, rashin daidaito, tsadar ma'aikata, da kuma asarar da ta yi yawa a masana'antar. Yana samar da mafita mai inganci ta tsayawa ɗaya ga takardun kuɗi na zinariya da azurfa, fina-finan tunawa da foil na zinariya, da kuma kamfanonin samar da kayayyaki na ƙarfe masu daraja da na ƙirƙira.
✅ Daidaitaccen tsarin zafin jiki, ƙarancin asarar iskar shaka sosai
🔹 Amfani da tsarin sarrafa zafin jiki mai hankali na PID, daidaiton sarrafa zafin jiki na iya kaiwa ± 1 ℃, yana guje wa fashewar ƙarfe mai daraja wanda ke haifar da yawan zafin jiki da narkewar da ba ta daidaita ba wanda ƙarancin zafin jiki ke haifarwa;
🔹 Taimakawa wajen narkewar iskar argon/nitrogen mai hana ruwa shiga, da kuma ware iska yadda ya kamata, da kuma rage asarar iskar da zinare/azurfa ke yi a cikin kashi 0.05%, da kuma rage yawan sharar da ake fitarwa, da kuma rage farashin samarwa.
Ingantaccen narkewa, ya dace da samar da yanayi da yawa
🔹 Ana iya zaɓar ƙarfin narkewar abu ɗaya daga 1-5kg/10kg/20kg, wanda ya ƙunshi komai daga ɗaukar samfurin dakin gwaje-gwaje zuwa ƙananan samarwa;
🔹 Dumama mai yawan mitar induction tana da saurin narkewa cikin sauri, kuma tana ɗaukar mintuna 3-8 ne kawai kafin zinariya/azurfa ta motsa daga yanayi mai ƙarfi zuwa ruwa, wanda ya fi inganci fiye da narkewar iskar gas ta gargajiya da kashi 60%.
Amintacce kuma mai karko, tare da ƙarancin matakin aiki
🔹 An sanye shi da kariyar tsaro da yawa kamar ƙararrawa kan zafin jiki, kariyar zubewa, da kuma hana ƙonewa da bushewa;
🔹 Haɗin haɗin hulɗar ɗan adam da kwamfuta, saitin sigogi ɗaya dannawa, babu buƙatar ƙwararrun ma'aikatan narkewa, masu farawa za su iya farawa da sauri, rage farashin aiki da haɗarin aiki.
Daidaito birgima, kauri iri ɗaya ba tare da karkacewa ba
🔹 An yi shaft ɗin naɗin ne da kayan ƙarfe na ƙarfe da aka shigo da su daga ƙasashen waje, tare da madubi mai gogewa da kuma saman da aka yi wa zafi. Yana da ƙarfi sosai da juriyar lalacewa, kuma ba zai ƙazantar saman ƙarfe ba yayin aikin naɗin;
🔹 Daidaiton daidaita kauri zai iya kaiwa 0.01mm, kuma ana sarrafa kuskuren kauri na billet ɗin a cikin ± 0.02mm, yana tabbatar da cewa yawan da kuma ƙanƙantar kowane yanki na kayan abu iri ɗaya ne kuma daidai, wanda hakan ke shimfida harsashin tsarin embossing na gaba.
Ƙarancin asarar da aka yi don guje wa sharar gida
🔹 Daidaita shaft ɗin na'urar ta atomatik yana rage yiwuwar karkacewa, lanƙwasawa, karyewa, da sauran matsaloli yayin aikin birgima, ta haka yana rage yawan sake aiki;
🔹 Zai iya aiki akai-akai na tsawon awanni sama da 8, tare da saurin juyawa mai daidaitawa, wanda ya dace da buƙatun tauri na kayan aiki daban-daban (zinariya/azurfa/tagulla gami), kuma ya dace da tsarin ƙirƙirar kuɗi na farko na zinariya da azurfa.
Mai ɗorewa kuma mai sauƙin kulawa, samarwa na dogon lokaci ba tare da matsin lamba ba
🔹 Jiki yana ɗaukar tsarin ƙarfe mai ƙarfi, wanda ke da ƙarancin girgiza da hayaniya yayin aiki;
🔹 Muhimman abubuwan da ke cikin kayan sun yi amfani da tsarin da aka rufe don hana ƙura da iskar shaka, kuma ana buƙatar a shafa mai akai-akai don amfanin yau da kullun, tare da ƙarancin kuɗin kulawa.
Daidaita mirgina huɗu daidai, karya ƙa'idodin masana'antu a cikin siriri
🔹 Ta hanyar ɗaukar tsarin birgima huɗu tare da birgima biyu na sama da na ƙasa, ƙirar bambancin diamita na shaft ɗin birgima tana tabbatar da rarraba ƙarfin birgima iri ɗaya, wanda zai iya birgima zanen zinare da azurfa zuwa 0.01mm ko ma siriri, yayin da yake kiyaye tauri da lanƙwasa na foil ɗin ba tare da ramuka ko wrinkles ba;
🔹 Daidaiton birgima zai iya kaiwa ± 0.001mm, kuma kauri na saman kayan foil ɗin yana ƙasa da Ra0.2. Lokacin buga alamu, gyaran rubutu yana da girma kuma cikakkun bayanai sun fi bayyana.
Tsarin da ke jure karce, samfurin da aka gama cikakke
🔹 Fuskar shaft ɗin naɗaɗɗen yana amfani da goge madubi da maganin hana mannewa, wanda ba zai haifar da tarkacen ƙarfe ko kuma ya ƙazantar saman foil ɗin ba yayin aikin naɗaɗɗen;
🔹 An sanye shi da tsarin sarrafa tashin hankali ta atomatik, kayan foil ɗin an murƙushe su don guje wa lalacewar shimfiɗawa sakamakon tashin hankali mara daidaituwa, yana tabbatar da daidaiton girma na yankewa da tambari na gaba.
✅ Ƙarfin daidaitawa, biyan buƙatun takamaiman bayanai na takardun kuɗi na zinariya da azurfa
🔹 Ana iya daidaita kauri na birgima bisa ga buƙatun abokin ciniki don daidaitawa da ƙa'idodi daban-daban na samarwa, tun daga takardun kuɗi na yau da kullun zuwa takardun kuɗi na zinariya da azurfa masu siriri sosai;
🔹 Taimakawa wajen naɗe kayan ƙarfe masu daraja iri-iri kamar zinariya, azurfa, zinariyar K, ƙarfen jan ƙarfe, da sauransu, tare da injin guda ɗaya don amfani da shi da yawa ba tare da buƙatar ƙarin kayan aiki ba.
Babban daidaitaccen yankewa, kuskuren girman za a iya watsi da shi
🔹 Ta amfani da jiki mai ƙarfi da kuma madaidaicin tsarin jagora, daidaiton wurin da aka sanya na mold ɗin yankewa shine ± 0.01mm, kuma gefunan da aka yanke na tsabar kuɗi na zinariya da azurfa suna da santsi kuma ba su da burrs, tare da kuskuren girman ≤± 0.02mm;
🔹 Goyi bayan ƙirar yankewa ta musamman na takamaiman bayanai daban-daban, waɗanda za a iya maye gurbinsu da sauri kuma a daidaita su don samar da girma dabam-dabam da siffofi na takardun kuɗi na zinariya da azurfa, tare da sassauƙa ga buƙatun oda na abokan ciniki daban-daban.
✅ Aiki mai aminci da dacewa, ingantaccen aiki mai inganci
🔹 An sanye shi da kariya biyu na fara hannu biyu da kuma ragar aminci don guje wa haɗarin tsaro da rashin aiki yadda ya kamata;
Saurin yankewa guda ɗaya, ci gaba da aiki, ƙarancin ƙarfin aiki da hannu, wanda ya dace da samar da ƙananan tsari da umarni da yawa.
Ƙwayoyin halitta masu ɗorewa suna rage farashi na dogon lokaci
🔹 An yi wannan mold ne da kayan ƙarfe na mold da aka shigo da su daga ƙasashen waje, wanda ke da ƙarfi da juriyar lalacewa. Tsawon lokacin aikinsa na iya kaiwa fiye da sau 100,000 ba tare da maye gurbinsa akai-akai ba, wanda hakan ke rage farashin amfani.
Babban matsin lamba iri ɗaya, gyara tsari 100%
🔹 Ta hanyar amfani da injin hydraulic, ana iya zaɓar ƙarfin embossing daga 30T/50T/100T, kuma fitowar matsin lamba tana da daidaito kuma iri ɗaya, ba tare da matsalolin ɓoye tsari da mummunan tasirin stereoscopic da rashin isasshen matsin lamba na gida ke haifarwa ba;
🔹 Ana iya samun kwafi na rubutu mai girman ƙananan sikelin, wanda zai iya dawo da layuka masu kyau, tsare-tsaren hana jabun kuɗi, da kuma laushi mai laushi da kuma concave convex. Layukan sun bayyana sarai kuma layukan sun bambanta, wanda hakan ke ƙara darajar fasaha da kuma aikin takardun kuɗi na zinariya da azurfa na hana jabun kuɗi.
✅ Daidaita sigogi masu hankali, wanda aka daidaita shi da kayan aiki da kauri daban-daban
🔹 An sanye shi da tsarin sarrafa matsin lamba mai wayo, ana iya daidaita matsin lamba da lokacin riƙewa gwargwadon kayan ƙarfe, kauri foil, da sarkakiyar tsari don guje wa lalacewar foil, fashewa da matsin lamba mai yawa ke haifarwa, ko alamu marasa tabbas da rashin isasshen matsin lamba ke haifarwa;
🔹 Taimakawa wajen shigar da mold cikin sauri da maye gurbin molds, kuma yana iya canzawa cikin sauri tsakanin molds tare da tsare-tsare daban-daban bisa ga ƙirar da aka keɓance ga abokin ciniki don biyan buƙatun oda na musamman.
Barga kuma mai ɗorewa, ya dace da samar da ƙarfi mai ƙarfi
🔹 Jiki yana amfani da fasahar siminti mai haɗaka, tare da ƙarfi mai ƙarfi da juriya ga nakasa, kuma daidaiton ba ya lalacewa a ƙarƙashin aikin matsin lamba na dogon lokaci;
Manyan sassan hydraulic suna ɗaukar samfuran da aka shigo da su daga ƙasashen waje, tare da aiki mai ɗorewa, ƙarancin gazawa, tsawon rayuwar sabis na kayan aiki, kuma suna tabbatar da samar da kamfanin na dogon lokaci mai ɗorewa.
Fa'idodin babban jigon dukkan layin samarwa
Cikakkun sarƙoƙi na samar da kayayyaki a cikin sarka, babban asarar da masana'antu ke fuskanta daga narkewa zuwa tambari , haɗin tsari mara matsala, rage asara da gurɓatawa yayin jujjuyawar kayan aiki. Ana iya sarrafa jimlar asarar ƙarfe masu daraja a cikin kashi 0.1%, ƙasa da matsakaicin masana'antu, wanda ke adana farashin kayan aiki ga kamfanoni.
Tare da babban matakin sarrafa kansa, farashin ma'aikata yana raguwa sosai. Ma'aikata 1-2 ne kawai ake buƙata don kammala samarwa a duk faɗin layin, wanda hakan ke kawar da buƙatar ma'aikata na musamman a wurare daban-daban. Kuɗin ma'aikata ya ragu da fiye da kashi 60% idan aka kwatanta da yanayin samarwa na gargajiya, yayin da ake guje wa kurakurai da ayyukan hannu ke haifarwa.
Inji ɗaya yana da sauƙin amfani kuma yana iya daidaitawa da yanayi daban-daban. Yana iya samar da kayayyaki daban-daban kamar bayanan zinare, bayanan azurfa, bayanan tunawa da ƙarfe na jan ƙarfe, da sauransu. Hakanan yana tallafawa sauyawa tsakanin oda mai yawa na yau da kullun da oda na musamman na musamman, tare da amfani da kayan aiki mai yawa da kuma guje wa ɓatar da na'ura ɗaya.
Ingancin da za a iya sarrafawa, ƙarfin ikon samfurin , da kuma sarrafa daidaito a duk tsawon aikin yana tabbatar da cewa daidaito, kwafi na tsari, da daidaiton girma na kowane takardar kuɗi ta zinariya da azurfa sun cika manyan ƙa'idodin masana'antu, suna haɓaka ƙimar tattarawa da gasa a kasuwa na samfurin, suna taimaka wa kamfanoni su gina kyakkyawan suna, da kuma ƙara sararin samfurin.
