Ngokuthandwa okuqhubekayo kwemboni yamasiko nobuciko yensimbi eyigugu, imali yamaphepha egolide nesiliva yokukhumbula, kanye nemakethe yokuqoqa izipho ze-foil yegolide, imboni ibeke phambili izidingo eziphakeme zemishini yokukhiqiza
enembile kakhulu, esebenza kahle kakhulu, ehlanganisiwe , futhi ezinzile.
IsiHasung ibilokhu ihileleke kakhulu emkhakheni wemishini yokucubungula insimbi eyigugu iminyaka eminingi, futhi idale umugqa wokukhiqiza ozenzakalelayo ogcwele ojikelezayo ovaliwe wemali yamaphepha egolide nesiliva. Kusukela ekuncibilikeni kwezinto zokusetshenziswa kuya ekunyathelisweni komkhiqizo oqediwe, ingaqedwa ngesikhathi esisodwa, ixazulule ngokuphelele izinkinga zokuqhekeka kwenqubo yendabuko, ukunemba okunganele, izindleko eziphezulu zabasebenzi, kanye namazinga aphezulu okulahlekelwa embonini. Ihlinzeka ngesisombululo esisebenza kahle sokuma okukodwa samaphepha egolide nesiliva, amafilimu esikhumbuzo e-foil yegolide, kanye namabhizinisi okukhiqiza imikhiqizo yamasiko neyokudala yensimbi eyigugu.
✅ Ukulawulwa kokushisa okunembile, ukulahlekelwa kwe-oxidation okuphansi kakhulu
🔹 Ukwamukela uhlelo lokulawula izinga lokushisa oluhlakaniphile lwe-PID, ukunemba kokulawula izinga lokushisa kungafinyelela ku-± 1 ℃, kugweme ukuguquguquka kwensimbi eyigugu okubangelwa izinga lokushisa eliphezulu kanye nokuncibilika okungalingani okubangelwa izinga lokushisa eliphansi;
🔹 Ukusekela ukuvikelwa kwegesi ye-argon/nitrogen inert ekuncibilikeni, ukuhlukanisa umoya ngempumelelo, ukulawula izinga lokulahlekelwa yi-oxidation kwegolide/isiliva ngaphakathi kuka-0.05%, kunciphisa kakhulu imfucuza yezinto zokusetshenziswa, kanye nezindleko zokukhiqiza eziphansi.
Ukuncibilika okusebenzayo, okufanelekela ukukhiqizwa kwezimo eziningi
🔹 Umthamo wokuncibilikisa owodwa ungakhethwa kusukela ku-1-5kg/10kg/20kg, okuhlanganisa konke kusukela ekuthathweni kwesampula elebhu kuya ekukhiqizweni okuncane;
🔹 Ukushisa okufakwayo okuvamise ukuvama okuphezulu kunesivinini sokuncibilika okusheshayo, futhi kuthatha imizuzu emi-3-8 kuphela ukuthi igolide/isiliva kusuke esimweni esiqinile kuye esimweni soketshezi, okusebenza kahle ngaphezu kuka-60% kunokuncibilika kwegesi okuvamile.
Kuphephile futhi kuzinzile, kunomkhawulo ophansi wokusebenza
🔹 Ihlome ngezivikelo eziningi zokuphepha njenge-alamu yokushisa okungaphezu kokushisa, ukuvikelwa kokuvuza, kanye nokuvimbela ukusha okomile;
🔹 Isixhumi esibonakalayo sokusebenzisana kwabantu namakhompyutha esihlanganisiwe, ukulungiselelwa kwepharamitha okukodwa, asikho isidingo sabasebenzi abangochwepheshe bokuncibilikisa, abaqalayo bangaqala ngokushesha, kunciphisa izindleko zabasebenzi kanye nezingozi zokusebenza.
Ukugoqa okunembile, ukujiya okufanayo ngaphandle kokuphambuka
🔹 I-roller shaft yenziwe ngezinto zensimbi ezihlanganisiwe ezingenisiwe, enobuso obucwebezelayo obucwebezelayo futhi obuphathwa ngokushisa. Inobulukhuni obukhulu kanye nokumelana okuqinile nokuguguleka, futhi ngeke iklwebhe ubuso bensimbi ngesikhathi senqubo yokugoqa;
🔹 Ukunemba kokulungiswa kobukhulu kungafinyelela ku-0.01mm, futhi iphutha lobukhulu be-billet lilawulwa ngaphakathi kuka-± 0.02mm, okuqinisekisa ukuthi ubuningi kanye nokuqina kwengxenye ngayinye yezinto zokusetshenziswa kuyalingana futhi kuyahambisana, okubeka isisekelo senqubo elandelayo yokumboza.
Ukulahlekelwa okuphansi kokugoqa ukuze kugwenywe imfucuza yezinto ezibonakalayo
🔹 Ukulinganisa okuzenzakalelayo kwe-roller shaft clearance kunciphisa amathuba okuphambuka, ukushwabana, ukuphuka, kanye nezinye izinkinga ngesikhathi senqubo yokugoqa, ngaleyo ndlela kunciphisa amazinga okusebenza kabusha;
🔹 Ingasebenza ngokuqhubekayo isikhathi esingaphezu kwamahora angu-8, ngesivinini sokugoqa esilungisekayo, ifanele izidingo zobunzima bezinto ezahlukene (igolide/isiliva/ithusi), futhi ifanele inqubo yokuqala yokwakheka kokukhiqizwa kwegolide nesiliva.
Ihlala isikhathi eside futhi kulula ukuyinakekela, ikhiqiza isikhathi eside ngaphandle kwengcindezi
🔹 Umzimba usebenzisa isakhiwo sensimbi esiqinile kakhulu, esinokudlidliza nomsindo ophansi ngesikhathi sokusebenza;
🔹 Izingxenye ezibalulekile zamukela umklamo ovaliwe ukuvimbela uthuli kanye nokushiswa, futhi zidinga kuphela ukugcotshwa njalo ukuze zisetshenziswe nsuku zonke, ngezindleko zokulungisa eziphansi kakhulu.
Ukugoqa ngokunemba kwama-roll amane, kudlula ezindinganisweni zomkhakha ngobuncane
🔹 Ukwamukela isakhiwo sama-roll amane esinama-roll amabili aphezulu namabili aphansi, ukwakheka komehluko wobubanzi be-roller shaft kuqinisekisa ukusatshalaliswa okufanayo kwamandla okugoqa, okungagoqa amashidi egolide nesiliva abe ngu-0.01mm noma abe mancane, ngenkathi kugcinwa ukuqina kanye nokuba bushelelezi kwe-foil ngaphandle kwemigodi noma imibimbi;
🔹 Ukunemba kokugoqa kungafinyelela ku-± 0.001mm, futhi ubulukhuni bomphezulu wezinto ze-foil buphansi njengo-Ra0.2. Uma kuprintwa amaphethini, ukubuyiselwa kokuthungwa kuphakeme futhi imininingwane icacile.
Inqubo emelana nokuklwebheka, umkhiqizo oqediwe ogcwele ukwakheka
🔹 Ubuso bomshafti ojikelezayo busebenzisa ukupholisha kwesibuko kanye nokwelashwa kokunganamatheli, okungeke kukhiqize imfucumfucu yensimbi noma kuklwebhe ubuso befoyili ngesikhathi senqubo yokugoqa;
🔹 Ifakwe uhlelo lokulawula ukucindezeleka okuzenzakalelayo, impahla yefoyili igoba iqonde ukuze igweme ukuwohloka okubangelwa ukucindezeleka okungalingani, okuqinisekisa ukunemba kobukhulu bokusika nokunyathela okulandelayo.
✅ Ukuzivumelanisa nezimo okuqinile, ukuhlangabezana nezidingo zemininingwane eminingi yezinhlamvu zemali zegolide nezesiliva
🔹 Ubukhulu bokugoqa bungalungiswa ngokwezidingo zamakhasimende ukuze kuhambisane nezindinganiso ezahlukene zokukhiqiza kusukela ezincwadini zemali ezivamile zesikhumbuzo kuya ezincwadini zemali zegolide nezesiliva eziqoqiwe ezincane kakhulu;
🔹 Ukusekela ukugoqwa kwezinto ezahlukahlukene zensimbi eyigugu njengegolide, isiliva, igolide le-K, i-alloy yethusi, njll., ngomshini owodwa wokusetshenziswa okuningi ngaphandle kwesidingo sokuthengwa kwemishini eyengeziwe.
Ukusika ngokunemba okuphezulu, iphutha losayizi lingashaywa indiva
🔹 Ukusebenzisa umzimba oqinile kakhulu kanye nezinsimbi zokuqondisa ezinembile, ukunemba kokubekwa kwesikhunta sokusika kungu-± 0.01mm, kanti imiphetho yezimbobo zegolide nesiliva ezisikiwe zibushelelezi futhi azinazo izimbobo, ngephutha losayizi elingu-≤± 0.02mm;
🔹 Sekela izikhunta zokusika ezenziwe ngokwezifiso zemininingwane ehlukene, ezingashintshwa ngokushesha futhi zilungiswe ukuze kukhiqizwe osayizi nokwakheka okuhlukahlukene kwezinhlamvu zemali zegolide nesiliva, zisabela kalula ezidingweni zamakhasimende ezahlukahlukene zoku-oda.
✅ Ukusebenza okuphephile nokulula, ukusebenza kahle kokukhiqiza okuphezulu
🔹 Ifakwe isivikelo esikabili sokuqala ngesandla kanye negridi yokuphepha ukuze kugwenywe izingozi zokuphepha ezibangelwa ukusetshenziswa kabi;
Isivinini sokusika esisodwa esisheshayo, ukusebenza okuqhubekayo, ukuqina kokusebenza ngesandla okuphansi, okufanele ukukhiqizwa okuguquguqukayo kwama-oda amancane kanye nemininingwane eminingi.
Izikhunta ezihlala isikhathi eside zinciphisa izindleko zesikhathi eside
🔹 Isikhunta senziwe ngezinto zensimbi yesikhunta ezingenisiwe, ezinobulukhuni obuphezulu kanye nokumelana nokuguguleka okunamandla. Isikhathi saso sokusebenza singafinyelela izikhathi ezingaphezu kuka-100000 ngaphandle kokushintshwa njalo, okunciphisa izindleko ezisetshenziswayo.
Ukucindezela okufanayo kwethani elikhulu, ukubuyiselwa kwephethini okungu-100%
🔹 Uma kusetshenziswa idrayivu ye-hydraulic, amandla okufaka i-embossing angakhethwa kusuka ku-30T/50T/100T, futhi umphumela wokucindezela uzinzile futhi uyafana, ngaphandle kwezinkinga zokufiphala kwephethini kanye nomphumela omubi we-stereoscopic obangelwa ukucindezeleka kwendawo okunganele;
🔹 Ukuphindaphindwa kokuthungwa kwesilinganiso esincane kungatholakala, okungabuyisela ngokuphelele imigqa emincane, amaphethini okulwa nokukhwabanisa, kanye nokuthungwa okuqondile nokugobile. Imigqa icacile futhi izendlalelo zihlukile, okuthuthukisa kakhulu inani lobuciko kanye nokusebenza okulwa nokukhwabanisa kwezimali zamaphepha egolide nesiliva.
✅ Ukulungiswa kwepharamitha okuhlakaniphile, okuvumelaniswe nezinto ezahlukene kanye nobukhulu
🔹 Ifakwe uhlelo lokulawula ingcindezi oluhlakaniphile, ingcindezi yokunamathisela kanye nesikhathi sokubamba kungalungiswa ngokuya ngezinto zensimbi, ubukhulu be-foil, kanye nobunzima bephethini ukuze kugwenywe ukuguquguquka kwe-foil, ukuqhekeka okubangelwa ingcindezi enkulu, noma amaphethini angacacile abangelwa ingcindezi enganele;
🔹 Sekela ukufakwa okusheshayo kanye nokufakwa esikhundleni kwesikhunta, futhi ungashintsha ngokushesha phakathi kwesikhunta esinephethini ehlukene ngokuya ngomklamo owenziwe ngokwezifiso wamakhasimende ukuze kuhlangatshezwane nezidingo ze-oda ezenziwe ngokwezifiso.
Izinzile futhi ihlala isikhathi eside, ifanele ukukhiqizwa ngamandla aphezulu
🔹 Umzimba usebenzisa ubuchwepheshe bokubumba obuhlanganisiwe, obuqinile futhi obumelana nokuguquguquka, futhi ukunemba akubi ngaphansi kokusebenza kwesikhathi eside kwengcindezi ephezulu;
Izingxenye ezibalulekile ze-hydraulic zamukela izinhlobo ezingenisiwe, ezisebenza kahle, izinga lokwehluleka eliphansi, impilo yesevisi yemishini ende, futhi ziqinisekisa ukukhiqizwa okuzinzile kwesikhathi eside kwebhizinisi.
Izinzuzo eziphelele eziyinhloko zomugqa wokukhiqiza wonke
Ukukhiqizwa kwe-closed-loop egcwele ngochungechunge, izinga lokulahlekelwa elihamba phambili embonini kusukela ekuncibilikeni kuya ekunyathelweni , ukuxhumeka kwenqubo okungenamthungo, ukunciphisa ukulahlekelwa kanye nokungcola ngesikhathi sokushintsha kwezinto. Izinga lokulahlekelwa lilonke lezinsimbi eziyigugu lingalawulwa ngaphakathi kuka-0.1%, ngaphansi kakhulu kwesilinganiso semboni, okusindisa izindleko zezinto zokusetshenziswa zamabhizinisi.
Ngezinga eliphezulu lokuzenzakalela, izindleko zabasebenzi zincishiswa kakhulu. Kudingeka opharetha abangu-1-2 kuphela ukuze kuqedwe ukukhiqiza kulo lonke ulayini, kuqedwe isidingo sabasebenzi abakhethekile ezikhundleni eziningi. Izindleko zabasebenzi zincishiswa ngaphezu kuka-60% uma kuqhathaniswa nezindlela zokukhiqiza zendabuko, kuyilapho kugwenywa amaphutha abangelwa ukusebenza ngezandla.
Umshini owodwa uyakwazi ukushintshashintsha futhi uvumelana nezimo eziningi. Ungakhiqiza imikhiqizo ehlukahlukene efana namanothi egolide, amanothi esiliva, amanothi okukhumbula e-copper alloy, njll. Uphinde usekele ukushintsha phakathi kwama-oda amaningi avamile nama-oda enziwe ngokwezifiso aphezulu, ngokusetshenziswa okuphezulu kwemishini nokugwema ukuchithwa kwedivayisi eyodwa kungasebenzi.
Ikhwalithi elawulekayo, ikhono eliqinile lomkhiqizo we-premium , kanye nokulawula ukunemba kuyo yonke inqubo kuqinisekisa ukuthi ukuthamba, ukukhiqizwa kabusha kwamaphethini, kanye nokunemba kobukhulu bemali ngayinye yegolide nesiliva kufinyelela amazinga aphezulu embonini, okuthuthukisa kakhulu inani lokuqoqwa kanye nokuncintisana kwemakethe komkhiqizo, kusiza amabhizinisi ukwakha isithombe somkhiqizo wekhwalithi ephezulu, kanye nokwandisa isikhala somkhiqizo we-premium.
