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Hasung is a Professional Precious Metals Casting And Melting Machine Manufacturer Since 2014.

How Are Minted Gold Bars Made? Complete Production Solution from Hasung

Minted gold bars are premium precious metal products valued by investors and collectors for precise dimensions, sharp outlines and exquisite engraved details. Unlike rough cast bars, they require standardized automated production. Hasung supplies a full integrated production line: melting furnace/continuous casting machine (optional), rolling mill, blanking machine, tunnel annealing furnace, polishing machine, cleaning machine and hydraulic press. This article introduces the workflow, functions and three unique advantages of each unit, with customization available for round and square gold & silver coins.

Production Line Overview

The streamlined process runs as: raw gold melting & slab forming → precision rolling → blank cutting → stress-relief annealing → surface polishing → ultrasonic cleaning → high-precision stamping. Clients select either batch-type melting furnaces for small-batch flexible production or continuous casters for large-volume automatic manufacturing. Besides standard gold bars, the whole line supports custom round and square commemorative or investment coins to satisfy diversified market orders.

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Equipment Functions & Advantages

1.Melting Furnace / Continuous Casting Machine (Optional Front Equipment)

 ◉Melt solid gold into homogeneous liquid, then cast into qualified gold strips ready for rolling, removing minor impurities to guarantee raw material purity.
⭐±1℃ precise constant temperature control prevents internal cracks and ensures dense metal structure
⭐Sealed structure cuts gold splash and oxidation loss, metal yield above 99.5% to lower material costs
⭐Flexible mode matching: small factories use melting furnaces for trial runs; large mints adopt continuous casters for 24-hour unattended operation
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2.Rolling Mill

 ◉Perform multi-pass cold rolling to unify strip thickness to micron tolerance and flatten uneven surfaces for consistent finished weight.
Roll thickness error controlled within ±0.01mm to eliminate weight deviation of finished bars
One-click parameter switching for gold bars, round coins and square coins to boost changeover efficiency
Hardened anti-wear rollers cut maintenance frequency and extend service life by over 30%
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3.Blanking Machine

 ◉ Cut continuous gold strips into sized blanks for subsequent processing for bars, round coin blanks and square coin blanks.
Burr-free clean cutting edges to eliminate extra manual polishing work
Servo-driven stable cutting up to 120 pieces per minute without cumulative dimensional errors
Fast die replacement finished within 5 minutes for rapid switch between different products
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4.Tunnel Annealing Furnace

 ◉Eliminate work hardening and internal stress after rolling and cutting, restoring ductility to avoid cracking during stamping.
Conveyor design seamlessly connected with upstream blanking for fully continuous automated annealing
Even heating across the whole furnace to ensure identical hardness and stress relief on all blanks
Energy-saving circulating hot air system reduces power consumption by 25% versus box-type annealing furnaces


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5.Polishing Machine

 Remove scratches, tool marks and oxidation traces on annealed blanks to form mirror surface base for clearer stamping patterns.
Omni-directional polishing heads realize dead-angle-free finishing on flat surfaces and edges
Servo depth control avoids over-grinding and minimizes precious metal loss during finishing
Compatible with multiple blanks without internal modification for quick product switching

6.Cleaning Machine

 Wash polishing powder, dust and contaminants, followed by drying to prevent impurity pits on stamped products.
High-frequency ultrasonic deep cleaning removes micro residues invisible to manual washing
All-in-one rinsing and hot-air drying prevents secondary oxidation from residual moisture
Recyclable cleaning solution lowers running cost and meets international environmental standards
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6.Hydraulic Press

Final forming by pressing hallmarks, purity marks, serial numbers and custom patterns on clean blanks for finished bars and customized round/square coins.
Stable maximum 200-ton hydraulic output for crisp, clear, well-defined embossed patterns
Adaptable custom molds to fulfill personalized logo, pattern and serial number customization demands
Built-in overload protection safeguards molds; modular design simplifies daily maintenance
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Conclusion

The production line equipment used for producing gold and silver coins is completely identical. There is no difference in the production steps between the two precious metal products. Various machinery and equipment used from melting, pressing, blanking, polishing, cleaning, and testing can be shared from start to finish. However, when processing gold and silver, adjusting process parameters such as temperature and pressure is sufficient, without the need to purchase two different sets of production equipment.

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Hasung is a technological leader in the area of metal melting machine and metal casting equipment for the precious metals and new materials industry. 

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Contact Person: Jack Heung
Tel: +86 17898439424
E-mail: sales@hasungmachinery.com
WhatsApp: 0086 17898439424
Address:  No.11, Jinyuan 1st Road, Heao Community, Yuanshan Street, Longgang District, ShenZhen, China 518115
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