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Gold Bullion Casting Solutions by Hasung

What is Gold Bullion Casting?

Hasung is a leader in the precious metal casting industry. With 5500 square meters manufacturing facility which located in Shenzhen, China. The main method used for casting gold bars is vacuum casting.


The basic process is as follows. Firstly, use a granulator to get the gold raw material into gold shots. Then, place the made gold shots into a vacuum ingot casting machine to make high quality gold bars with bright, smooth, and flawless surface, no shrinkage, no pores, no bubbles, no loss. Next, place the gold nugget into the logo stamping machine to get the required logo,  Finally, use a serial number marking machine to print the serial number to present the finished prod.

The Following Are Hasung's Gold Casting Solutions

And Related Equipment

Hasung Company has a professional R&D team and a sound production system. It has independently developed various patented technologies, and its equipment uses well-known brands of main electrical components with reliable quality. It has also passed certifications such as ISO 9001 and CE. 

Hasung Company has a professional R&D team and a sound production system. It has independently developed various patented technologies, and its equipment uses well-known brands of main electrical components with reliable quality. It has also passed certifications such as ISO 9001 and CE. 

Gold ingot casting
Automatic gold bar vacuum casting machine: There are various specifications, such as 12KG, 15KG, 30KG, 60KG, etc., which can achieve automatic casting of gold bars and are suitable for production needs of different scales.4 Bars 1kg automatic gold nugget manufacturing machine: capable of casting 4 1kg gold nuggets at once, improving production efficiency.
Continuous casting
High vacuum continuous casting machine: It can be used for continuous casting of gold, silver, copper alloys, etc., producing precious metal tubes, strips, sheets, etc. It can also be used for casting bonding wire, silver wire, copper wire, etc., ensuring the dimensional accuracy and quality stability of the products.
Particle manufacturing
High vacuum granulation system: available in different specifications such as 20kg, 50kg, 100kg, etc., used for granulation of metals such as gold, silver, copper, etc. It uses vacuum and inert gas protection for melting and granulation, and the produced metal particles are easy to purify and reprocess.
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The Process Of Gold Bullion Casting

The company can provide customized solutions and equipment according to the different needs of customers to meet their various special requirements in the field of gold casting.

1.The Process of Traditional Method

Traditional gold casting process typically consists of several steps:
First, a detailed mold is made, often using materials like wax or clay. Then, the mold is carefully prepared by coating it with a special refractory material to withstand high temperatures. Next, pure gold is melted in a crucible until it reaches a liquid state. The molten gold is then poured into the mold. After cooling and solidifying, the mold is removed, and the gold object is revealed. Finally, it undergoes finishing processes like polishing and cleaning to achieve a smooth and shiny surface.

2.The Process of Vacuum Casting by Hasung

Raw Material Preparation
Select and prepare appropriate raw materials, ensuring they meet quality standards and are in the right form for the casting process.​
Melting and Casting
Melt the raw materials in a normal environment to get quality gold bullion. Then, pour the molten material into pre - made molds to take the desired shape.​
Cooling
Allow the cast object to cool gradually. This step is crucial as it affects the final structure and properties of the product.
Marking
Once cooled, mark the finished product with relevant information such as part numbers, production dates, or quality control codes for identification and traceability.
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3.Machines Needed For Ordinary Gold Casting

Hasung - 5kg Gold Induction Melting Furnace for Precious Metal | Hasung
Induction melting furnaces have significant advantages. It heats up very quickly and can quickly bring the metal to the melting temperature, greatly improving production efficiency.
Hasung 2kg 3kg 4kg 5kg Digital Induction Smelting Furnace for Gold Silver | Hasung
Digital display melting machine, empowered by technology, has significant advantages. Its intelligent CNC system controls temperature accurately to ± 1 ℃, ensuring that gold is melted at the optimal temperature, greatly reducing metal loss, and improving gold purity.
Hasung-220V Mini Induction Melting Machine for Gold Silver | Hasung
The compact size of the melting machine makes it easy to install and move, making it suitable for both precise laboratory operations and flexible production in small workshops. It heats up rapidly and can reach a high-temperature melting state in just a few minutes, significantly improving work efficiency.
Hasung-30kg, 50kg Automatic Pouring Melting Furnace | Hasung
The automatic pouring melting furnace has efficient and precise functions, instantly completing material discharge, greatly shortening production cycles, and improving melting efficiency. Easy to operate, just start with one click.
Hasung - Tilting Induction Smelting Machine Induction Furnace with 20kg 30kg 50kg 100kg for Melting Gold Silver Copper
Tilting Induction Smelting MachineIts induction heating system enables rapid and uniform heating, significantly shortening the smelting time and boosting productivity. The tilting mechanism allows for easy and precise pouring of molten metal, minimizing residue and material waste.
Best Hasung - Manual Pouring Tilting Induction Melting Furnace with 1kg 2kg 3kg 4kg 6kg 8kg 10kg for Gold Silver | Hasung
The manual tilting induction melting furnace uses induction heating technology to evenly distribute heat, resulting in more complete material melting and superior product quality. The manual dumping design facilitates flexible handling of small and diverse materials, meeting customized production needs.
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4.Different Gold Bullion Types

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More Gold Bar Casting Machines For Your Chioce

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 Hasung Machine Compared With Traditional Methods

High degree of automation

The Hasung gold casting machine has a high degree of automation, and can complete a series of processes such as closing, casting, cooling, and opening with just one click. However, traditional methods require manual completion of each step in sequence, which can lead to operational errors and low efficiency.

High efficiency casting

Advanced technologies play a pivotal role. Computer control touch screen makes the casting system more advanced and transfer those different designs and weights gold bars from Hasung automated casting machines. This reduces the time spent on manual design and pattern - making, which was both time - consuming and error - prone.


Moreover, new casting materials and improved furnace technologies contribute to the efficiency increase. New alloys with better fluidity during casting allow for more detailed and faster mold - filling, while advanced furnaces can precisely control temperature, ensuring consistent quality in each casting cycle. This not only raises the output quantity but also enhances the overall quality of gold castings, meeting the growing market demands more effectively. This ensures the uniform melting and casting of gold, producing gold bars with exquisite appearance and high quality that meet industry standards. Traditional methods are difficult to accurately control shrinkage, pores, which can easily lead to defects in gold bars.

Superior vacuum environment

The Hasung gold casting machine is equipped with a high-performance vacuum pump, which can achieve and maintain the set vacuum level for a long time, effectively preventing impurities from entering and metal oxidation. In contrast, some peers' equipment may only symbolically evacuate and cannot truly maintain a stable vacuum environment.

High quality made machine

It adopts German high-frequency heating technology, automatic frequency tracking, can quickly melt gold, and melting and cooling are carried out simultaneously, reducing production time by half. At the same time, the equipment is sturdy and durable, capable of withstanding the rigorous requirements of continuous operation, reducing downtime for maintenance, and further improving production efficiency. Traditional methods have long production cycles and low efficiency.

Service and Support

Customized Solutions​
Hasung understands that different clients have diverse needs. For gold bar casting, we offer customized solutions. Whether it's adjusting the size, weight, or design of the gold bars to be cast, Hasung's team of experts can tailor the gold bar casting machine accordingly. For example, some clients may require bars with unique markings for branding purposes. Hasung can modify the machine to imprint these specific logos or patterns during the casting process. Here is an image showing a customized gold bar with a unique logo. This flexibility allows clients to meet their specific market demands.​
Technical Support And Training​
To ensure clients can operate the gold bar casting machines smoothly, Hasung provides extensive technical support and training. Their technical staff is available to assist clients with any machine - related issues, be it installation, operation, or maintenance. We offer on - site training sessions where clients' employees can learn hands - on how to use the machine effectively. Additionally, online resources such as video tutorials and user manuals are provided. An image of a technician conducting an on - site training session showcases how Hasung equips clients with the knowledge to handle the machines. This support not only helps new users get started but also enables existing clients to keep up with any technological advancements in the machines.​
After - Sales Service​
Hasung's commitment doesn't end with the sale of the gold bar casting machine. Our after - sales service is top - notch. They offer a warranty period during which any defective parts are replaced free of charge. Regular follow - up calls and visits are made to check on the machine's performance and to address any concerns the clients may have. In case of a breakdown, their service team responds promptly to minimize downtime. This picture shows a service technician arriving at a client's site for a machine repair. This after - sales support gives clients peace of mind, knowing that they are backed by a reliable company even after the purchase.​
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Customer Cases

Hasung Company, as a leading technology enterprise in the heating and casting equipment field of precious metals and new materials industry, has won a high reputation and been widely used in gold refineries since its establishment, thanks to its strong technical strength and rich industry experience. Its equipment covers a series of key processes from gold refining to casting, achieving automated operation of the entire production process.


During the refining process, precise temperature control and advanced purification technology ensure a significant increase in gold purity; Automated casting equipment, with high stability and precision, molds refined gold into various specifications of products, greatly reducing human errors. This not only helps customers significantly improve production efficiency and shorten production cycles, but also achieves extremely high standards of product quality, thus standing out in fierce market competition and greatly enhancing customers' market competitiveness, becoming a trusted partner for many gold refineries.

Customer Case 1

Lao Zhouxiang

Problem:

Old Zhou Xiang faces the problem of low efficiency of traditional casting equipment in the jewelry production process, which makes it difficult for his product output to meet the growing market demand. At the same time, old equipment has insufficient precision and a high scrap rate when casting complex styles of jewelry, which increases production costs.

Hasung Company provided advanced vacuum casting equipment for Lao Zhouxiang. This device utilizes advanced vacuum technology, which can effectively reduce the contact between molten metal and air during the casting process, reduce the mixing of impurities, and improve the quality of castings. The high-precision mold system it is equipped with can accurately replicate complex jewelry designs, greatly improving product accuracy. In addition, Hasung Company also provided equipment operation training and subsequent technical support services to Lao Zhouxiang to ensure the efficient and stable operation of the equipment.
Lao Zhouxiang's jewelry production increased by 50%, meeting the growing demand in the market. The product scrap rate has been reduced from 15% to 5%, effectively controlling production costs. The high-precision complex style jewelry produced by the new equipment has been warmly welcomed by the market, and the brand awareness and market share of Lao Zhouxiang have also significantly increased.
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Customer Case 2

Chow Tai Fook

Problem: 

As a large jewelry brand, Chow Tai Fook needs to ensure consistency in product quality during large-scale production. However, its existing equipment experiences significant fluctuations in product quality across different batches during mass production. Moreover, with the increasingly strict environmental requirements, the problems of high energy consumption and non compliant exhaust emissions of old equipment have become more prominent, facing environmental compliance risks.

Hasung Company has customized an intelligent casting production line for Chow Tai Fook. This production line uses an automated control system to accurately control key parameters such as temperature, pressure, and casting speed during the casting process, ensuring high consistency in the quality of each batch of products. Meanwhile, Hasung's equipment adopts advanced energy-saving technology, reducing energy consumption by 30% compared to Chow Tai Fook's original equipment. In terms of exhaust gas treatment, efficient purification devices are equipped to ensure that exhaust emissions fully comply with environmental standards. Hasung Company has also built a remote monitoring system for Chow Tai Fook, which can monitor the real-time operation status of equipment, warn potential faults in advance, and reduce equipment downtime.
The consistency of Chow Tai Fook's product quality has significantly improved, and the customer complaint rate has decreased by 60%. The use of energy-saving equipment has saved a significant amount of energy costs for Chow Tai Fook every year. In terms of environmental protection, we have successfully passed various environmental inspections, avoiding potential fines and reputation damage caused by environmental issues, and maintaining our brand image. The intelligent device management system has reduced equipment downtime by 40% and significantly improved production efficiency, further consolidating Chow Tai Fook's leading position in the jewelry industry.
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FAQ

The target market of our brand has been continuously developed over the years.
Now, we want to expand the international market and confidently push our brand to the world.

1
Q: May Cast Gold Bars Of Different Sizes And Weights In The Machine?
A: It depends on the capabilities of the machine. If it has adjustable molds and can regulate the amount of molten gold poured accurately, then it's possible to cast gold bars of different sizes and weights. However, if it's a specialized machine with fixed settings, it likely can't.
2
Q: What Is The Production Cost Of Gold Bullion Making Machine?
A: The production cost of a gold bullion making machine varies widely depending on factors like its type, size, capacity, and the level of automation. Basic small - scale machines might cost tens of thousands of dollars, while large - scale, high - capacity, and highly automated ones can cost several hundred thousand dollars or more. Additionally, costs for installation, training, and ongoing maintenance should also be considered.
3
Q: What Types Of Gold Bars Can Be Produced Using A Gold Bar Casting Machine?
A: A gold bar casting machine can produce various types of gold bars. These include standard investment - grade bars in common weights like 1 ounce, 10 ounces, and 1 kilogram, which are typically used for financial investment and trading. It can also produce larger industrial - grade bars for use in the jewelry industry or other manufacturing processes. Additionally, commemorative gold bars with special designs and markings can be created for collectors and special occasions.
4
Q: How Often Does A Gold Bar Casting Machine Require Maintenance?
A: The maintenance frequency of a gold bar casting machine depends on several factors, such as its usage intensity, the quality of materials processed, and the manufacturer's recommendations. Generally, for a machine in regular operation, it is advisable to conduct a comprehensive inspection and maintenance at least once every three to six months. This includes checking the heating elements, lubricating moving parts, inspecting the mold for wear and tear, and ensuring the accuracy of temperature control and other components. Additionally, daily or weekly visual inspections and minor maintenance tasks like cleaning and removing debris should be carried out to ensure the smooth operation of the machine.
5
Q: What Are The Critical Technical Specifications Of A Gold Bar Casting Machine?
A: The critical technical specifications of a gold bar casting machine include melting capacity, which determines the amount of gold it can process at once; temperature control accuracy, crucial for precise melting and casting; casting speed, affecting production efficiency; mold accuracy, ensuring the gold bars have the correct shape and dimensions; and energy consumption, which impacts operating costs. Additionally, features like automation level and safety mechanisms are also important considerations.
6
Q: What Does Borax Do To Gold?
A: Borax acts as a flux when used with gold. It helps to lower the melting point of impurities present in the gold, such as oxides and other non - gold materials. This allows the impurities to separate from the gold more easily during the melting process, floating to the surface and forming a slag, which can then be removed. As a result, borax helps to purify the gold, improving its quality and making it easier to work with for various applications like casting or refining.
7
Q: Can Melt Gold Without Flux?
A: Yes, you can melt gold without flux. Pure gold, with a melting point of around 1064°C (1947°F), can be melted using a high - temp heat source like a propane - oxygen torch or electric furnace. Flux removes impurities and reduces oxidation, but if the gold is pure and oxidation isn't an issue, flux isn't needed. However, flux can enhance the melt quality when dealing with impure gold.
8
Q: How Much Gold Do You Lose When You Melt It Down?
A: Typically, when melting gold, you can expect a loss of around 0.1 - 1%. This loss, known as "melt loss," occurs mainly due to impurities burning off during the melting process. For example, if there are small amounts of other metals alloyed with the gold or surface contaminants, they will be removed as the gold reaches its melting point. Also, a tiny amount of gold may be lost in the form of vaporization at high temperatures, though modern melting equipment is designed to minimize this. However, the exact amount of loss can vary depending on the purity of the initial gold, the melting method used, and the efficiency of the equipment. By vacuum melting, it’s treated as zero loss.
9
Q: How To Install And Use Your Machine? Could You Come To Our Factory For Service?
A: To install our machine, first, carefully unpack all components and ensure they are complete. Follow the detailed installation manual included, which will guide you through steps such as proper positioning, electrical connections, and initial calibration. Regarding using the machine, the manual also provides comprehensive operational instructions, from basic startup to advanced functions.If you don't understand, you can consult us online. The factory is too far away and may not be accessible. At most of cases, we will do online video support which can be 100% workable for users. If possible, you’ll warmly welcomed to visit our factory for training. For some cases, we will provide overseas installation, in this case, we’ll consider the order quantity or amount since we have our own company policy and labour policy.
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How To Make Shiny Gold Bar?

How are traditional gold bars made? What a surprise!

The production of gold bars is still very new to most people, just like a mystery. So, how are they made? First, melt the recovered gold jewelry or gold mine to obtain small particles.

1. Pour the burnt gold liquid into the mold.

2. The gold in the mold gradually solidifies and becomes a solid.

3. After the gold is completely solidified, remove the gold nugget from the mold.

4. After taking out the gold, put it in a special place for cooling.

5. Finally, use the machine to engrave the number, place of origin, purity and other information on the gold bars in turn.

6. The final finished gold bar has a purity of 99.99%.

7. Workers who work here must be trained to not squint, just like a bank teller.

...

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CONTACT US
담당자: Jack Heung
전화: +86 17898439424
이메일:sales@hasungmachinery.com
왓츠앱: 0086 17898439424
주소: 중국 선전시 룽강구 위안산가 허아오 커뮤니티 진위안 1로 11호, 우편번호 518115
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