Kodi kufunikira kwa msika kwa makina osalekeza oponya mipiringidzo ndi chiyani?

Makina oponyera mosalekeza a bar , ngati chida chofunikira pakupanga zitsulo, amagwira ntchito yofunika kwambiri pakupanga mafakitale amakono. Pakukula kwachuma chapadziko lonse lapansi, kupita patsogolo kwaukadaulo m'mafakitale osiyanasiyana, komanso mpikisano wowopsa wamsika, kufunikira kwa msika wamakina osalekeza opangira zida zama bar kukuwonetsa kusintha kosiyanasiyana. Kuwona mozama izi sikungothandiza makampani opanga zida zopangira zida kuti amvetsetse bwino msika, komanso kumapereka njira zopangira zisankho zamabizinesi omwe ali mumndandanda wogwirizana nawo.

1. Chidule cha Mkhalidwe Wamakampani

M'zaka makumi angapo zapitazi, kupita patsogolo kwakukulu kwachitika muukadaulo wopitilira apo wa zida za bar. Kuchokera pamapangidwe osavuta a zida m'masiku oyambilira omwe amatha kungotulutsa mipiringidzo yokhala ndi mawonekedwe ochepa komanso abwino, mpaka makina amakono odziwikiratu komanso anzeru otsogola omwe amatha kuchita bwino kwambiri komanso kupanga kwakukulu. Pakadali pano, makina opitilirabe oponyera mipiringidzo akhala zida zopangira zinthu zambiri m'magawo akuluakulu ogwiritsira ntchito monga zitsulo ndi zitsulo zopanda chitsulo. Padziko lonse lapansi, mayiko ambiri ndi zigawo ali ndi mphamvu zopangira zopangira mipiringidzo, ndi mayiko otukuka omwe akutsogolera pakufufuza zaukadaulo ndi chitukuko komanso kupanga zida zapamwamba. Komabe, chifukwa cha kukwera kwachuma chomwe chikukwera, kufunikira kwawo kwa zida zama bar kwakwera kwambiri, zomwe zikupangitsa maderawa kuti apitilize kukulitsa ndalama pagawo la zida zoponya ndikuyendetsa kusintha pamsika.

2.Kufufuza kwazomwe zimafuna msika

(1) Kufunika kopanga bwino kumayendetsa kukweza kwa zida

① Kuwongolera liwiro la kupanga

Kukula kosalekeza kwa kufunikira kwa msika wa zida zama bar kwapangitsa kuti mabizinesi azifunafuna bwino kwambiri kupanga. Makina amakono oponyera mosalekeza akulitsa kwambiri liwiro la kuponyera mwa kukhathamiritsa kapangidwe ka makina, kukonza makina otumizira, ndikutengera njira zowongolera zapamwamba. Mwachitsanzo, kuthamanga kwa makina oponyera atsopano kwawonjezeka ndi 30% -50% poyerekeza ndi zida zachikhalidwe, zomwe zimawonjezera kwambiri zotulutsa pa nthawi ya unit ndikukwaniritsa kufunika kofulumira kwa mipiringidzo yambiri m'mafakitale monga zomangamanga ndi kupanga makina.

② Zochita zokha ndi Ntchito Zopitilira

Pofuna kuchepetsa kulowererapo pamanja, kutsika kwambiri kwa ntchito, ndikuwongolera kukhazikika kwa njira yopangira, makina opangira ma bar mosalekeza akupanga makina apamwamba kwambiri komanso kupitiliza. Dongosolo loyang'anira makina amatha kukwaniritsa kuwunika kwanthawi yeniyeni ndikuwongolera kolondola kwa maulalo angapo pakuponya, monga kulumikizidwa kwachangu kwa voliyumu yamadzi yoponyera madzi, kuzizira kwa crystallizer, kukoka kwa billet ndi kuwongola. Kugwira ntchito mosalekeza kumachepetsa nthawi yopuma pantchito yopanga, kumathandizira kagwiritsidwe ntchito ka zida, komanso kumapangitsa kuti ntchito zonse ziziyenda bwino.

(2) Kupititsa patsogolo miyezo yapamwamba kumalimbikitsa luso lamakono

① Kukhathamiritsa kwa Dimensional Accuracy and Surface Quality

M'mafakitale apamwamba kwambiri monga opanga mazamlengalenga ndi zida zamagalimoto, pali zofunika kwambiri pakulondola kwapang'onopang'ono komanso mawonekedwe apamwamba a zida za bar. Opanga makina opitilirabe oponya mipiringidzo amakwaniritsa zofunikira izi popanga ukadaulo watsopano wa crystallizer, kukonza njira zozizirira, komanso kugwiritsa ntchito zida zapamwamba zowunikira pa intaneti. Mwachitsanzo, kugwiritsa ntchito umisiri wosonkhezera ma elekitiroma kutha kupititsa patsogolo kufanana kwa mkati mwa microstructure ya castings, kuchepetsa zochitika za tsankho, motero kumawonjezera magwiridwe antchito a mipiringidzo; Dongosolo loyezera kwambiri pa intaneti limatha kuyang'anira kupatuka kwa kukula kwa bar mu nthawi yeniyeni ndikusintha magawo oponyera munthawi yake kuti zitsimikizire kuti kukula kwazinthuzo kumakwaniritsa miyezo yapamwamba kwambiri.

② Kupititsa patsogolo ntchito zamagulu amkati

Zolinga zina zapadera, monga ndodo za alloy zomwe zimagwiritsidwa ntchito popanga mphamvu za nyukiliya ndi kupanga zida zapamwamba, sikuti zimangofunika kuti zikhale zapamwamba komanso zowona bwino, komanso zofunikira zokhwima zimayikidwa pa kufanana, kachulukidwe, ndi microstructure ya mkati mwawo. Opanga ma Foundry amawongolera ma microstructure amkati ndi katundu wa zida za bar mwa kukhathamiritsa magawo oponyera, kuwonjezera zinthu zotsatsira, ndikugwiritsa ntchito matekinoloje apamwamba ochizira kutentha, kuwonetsetsa kuti zogulitsa zimatha kukhala zokhazikika komanso zodalirika pansi pamikhalidwe yovuta kwambiri yogwirira ntchito.

(3) Kutetezedwa kwa chilengedwe ndi zofunikira zosamalira mphamvu zimatsogolera njira yachitukuko

① Kugwiritsa ntchito matekinoloje opulumutsa mphamvu komanso kuchepetsa utsi

Potengera kuwonjezereka kwa chidziwitso cha chilengedwe padziko lonse lapansi, makina opitilirabe oponya mipiringidzo ayenera kuchepetsa kugwiritsa ntchito mphamvu komanso kutulutsa mpweya woipa. Kumbali imodzi, pakuwongolera kapangidwe ka zida, kukhathamiritsa makina otenthetsera, ndikugwiritsa ntchito ma mota ogwira ntchito komanso opulumutsa mphamvu, kugwiritsa ntchito mphamvu pakugwiritsa ntchito zida kumatha kuchepetsedwa. Mwachitsanzo, kugwiritsa ntchito zida zatsopano zotchinjiriza za ceramic kungathe kuchepetsa kutentha komanso kupititsa patsogolo mphamvu yogwiritsira ntchito mphamvu. Kumbali inayi, matekinoloje apamwamba a gasi otayidwa ndi madzi otayira akupangidwa kuti awonetsetse kuti zowononga zimachotsedwa potsatira miyezo panthawi yopanga. Ngati kuchotsa fumbi la thumba, kuchotsa fumbi la electrostatic ndi matekinoloje ena amagwiritsidwa ntchito kusonkhanitsa bwino ndi kuchitira utsi ndi fumbi lopangidwa panthawi yoponya; Pogwiritsa ntchito njira yobwezeretsanso madzi otayira, madzi amatha kugwiritsidwanso ntchito ndipo kutaya madzi otayira kumatha kuchepetsedwa.

② Kukula kwa Green Casting Technology

Kupititsa patsogolo teknoloji yobiriwira yobiriwira yakhala njira yochepetsera kukhudzidwa kwa chilengedwe kuchokera ku gwero. Mwachitsanzo, kugwiritsa ntchito ukadaulo woponyera pafupi ndi ukonde kungapangitse mawonekedwe ndi kukula kwa billet kukhala pafupi ndi chomaliza, kuchepetsa kugwiritsa ntchito zinthu ndi mphamvu pamasitepe okonzekera. Kuphatikiza apo, kupanga zida zatsopano zoponyera zomwe zitha kulowa m'malo mwa zida zovulaza zachikhalidwe ndi gawo lofunikira pakukula kwaukadaulo wakuponya wobiriwira.

(4) Kukulitsa malo amsika m'magawo omwe akugwiritsa ntchito

① Kukula kwa kufunikira kwa makampani opanga magetsi atsopano

Ndi kulimbikitsa mwamphamvu kwa mphamvu zoyera padziko lonse lapansi, makampani opanga magetsi atsopano akuyenda bwino. Kufunika kwa ndodo zachitsulo zogwira ntchito kwambiri kukukula kwambiri m'magawo monga mphamvu ya dzuwa, mphamvu yamphepo, ndi magalimoto amagetsi. Mwachitsanzo, zofunikira zapadera zimayikidwa pakugwira ntchito ndi mtundu wa zida za batri zama electrode zamagalimoto amagetsi, zida za ndodo zama shaft amagalimoto, ndi ndodo zopangira zida zopangira zida zamagetsi zamagetsi. Izi zapangitsa opanga makina opitilirabe oponyera zida za bar kuti apange zida zapadera zoponyera ndi njira kuti akwaniritse zofunikira zamakampani atsopano amagetsi, monga ma conductivity apamwamba, mphamvu zazikulu, komanso zopepuka.

② Mwayi pantchito yosindikiza ya 3D ndi kupanga zowonjezera

Kukwera kwa ukadaulo wosindikiza wa 3D ndiukadaulo wopanga zowonjezera kwatsegula mwayi watsopano wamsika wamakina opitilira apo. matekinoloje amenewa amafuna apamwamba zitsulo mawaya monga zopangira, ndi bala mosalekeza kuponyera makina akhoza kupanga mkulu-mwatsatanetsatane ndi uniformly analemba mawaya zitsulo oyenera kusindikiza 3D ndi kusintha magawo ndondomeko. Ndikukula kosalekeza kwaukadaulo wosindikizira wa 3D muzamlengalenga, zida zamankhwala, makonda amunthu ndi magawo ena, kufunikira kwa zida zamawaya achitsulo kukupitilira kukwera, potero kulimbikitsa kukula kwa msika wamakina oponyera mosalekeza m'gawo lomwe likubwerali.

3.Mapeto

Kufunika kwa msika wamakina opitilirabe oponya mipiringidzo kukuchitika kusintha kwakukulu koyendetsedwa ndi zinthu zosiyanasiyana monga kupanga bwino, kukonza bwino, kuteteza chilengedwe ndi kusamala mphamvu, komanso madera omwe akubwera. Opanga zida ndi mabizinesi okhudzana nawo amayenera kuyang'anira mosamalitsa zomwe zikuchitikazi, kuonjezera ndalama pakufufuza zaukadaulo ndi chitukuko, kupanga zinthu zatsopano, komanso kuteteza chilengedwe komanso kusamala mphamvu kuti zigwirizane ndi kusintha kwa msika. Pokhapokha pakuwongolera luso lake laukadaulo komanso kupikisana kwazinthu zomwe zingatheke kuti munthu akhale ndi malo abwino pampikisano wowopsa wamsika ndikupeza chitukuko chokhazikika. Pakalipano, ndi chitukuko china cha teknoloji m'mafakitale osiyanasiyana, zikuyembekezeka kuti msika wofuna makina opangira bar mosalekeza udzapitiriza kusonyeza chitukuko chamitundu yosiyanasiyana komanso chapamwamba m'tsogolomu, kubweretsa mwayi wambiri ndi zovuta pamakampani.

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