IHasung Silver Block Casting Production Line: Esebenzayo kwaye eChanekile yeSilver Block Manufacturing Solution

Umgca wokuvelisa ibloko yesilivere ye-Hasung wamkela izixhobo ezizihambelayo ezizihambela phambili zokuqinisekisa imveliso esebenzayo kunye nokuchaneka okuphezulu ukusuka kwizixhobo zesilivere ukuya kwiibhloko zesilivere ezigqityiweyo. Umgca wemveliso wonke uquka izixhobo ezine eziphambili: i-granulator, i-vacuum ingot yokuphosa umatshini, umatshini wokufaka i-embossing, kunye nomatshini wokumakisha inombolo ye-serial. Ikhonkco ngalinye lilungiselelwe ukuqinisekisa umgangatho, ukuchaneka, kunye nokulandeleka kweebhloko zesilivere.

1. I-Granulator : ukulungiswa okuchanekileyo kweengqungquthela zesilivere

Umsebenzi: Yenza imathiriyeli ekrwada yesilivere ibe ngamasuntswana alinganayo ukuze kuqinisekiswe ukufana ekubunjweni okulandelayo.

Izinto eziluncedo:

① Ukusebenza kakuhle kunye nokonga amandla

Ngokwamkela uyilo olulungisiweyo lwezikrufu kunye nobuchwephesha bokufudumeza kwe-electromagnetic, konga i-15% ukuya kwi-30% yamandla xa kuthelekiswa neegranulator zemveli, ngelixa igcina imveliso ephezulu kunye nokunciphisa iindleko zemveliso.

② Amasuntswana afanayo kunye nezinzile

Ukuxhotyiswa ngokubunjwa okuchanekileyo kunye neenkqubo ezininzi zokusika i-blade, ukuqinisekisa ubungakanani be-particle (ngempazamo ye-± 0.1mm), ifanelekile kumashishini afuna ukuchaneka okuphezulu, njengamayeza kunye nokutya.

③ Ulawulo oluzenzekelayo oluzenzekelayo

I-PLC + ukusebenza kwesikrini sokuchukumisa, ukujonga ixesha lokwenene lobushushu, isantya kunye nezinye iiparamitha, i-alarm yempazamo ezenzekelayo, ukunciphisa ungenelelo lwezandla, kunye nokuphucula ukusebenza kakuhle kwemveliso.

④ Yomelele kwaye kulula ukuyigcina

Amacandelo abalulekileyo (izikrini, imigqomo) ziphathwa nge-alloys enganyangekiyo okanye iingubo zokugqoka ubomi obude benkonzo. Uyilo lweemodyuli lwenza ulondolozo lube lula kwaye lunciphise ixesha lokuphumla.

2. I-Vacuum Ingot yokuCasa uMshini : Ukudala iibhloko zeSilivere ezicocekileyo

Umsebenzi: Nyibilika kwaye uphose amasuntswana esilivere kwiibhloko zesilivere ezigudileyo, ezingacocekanga, ziqinisekisa ukuxinana okuphezulu kunye nokuguda komphezulu.

Izinto eziluncedo:

① Ingot yococeko oluphezulu

Ukwamkela iteknoloji yokunyibilikisa i-vacuum, ukunciphisa ngokufanelekileyo i-oxidation kunye nokuxuba ukungcola, okufanelekileyo ukuphosa izinyithi ezicocekileyo ezifana ne-titanium, i-zirconium, kunye ne-alloys ezikhethekileyo, ukuqinisekisa iipropati eziphathekayo ezizinzileyo.

② Ubume obufanayo bekristale

Inkqubo yokulawula ukushisa okuchanekileyo, idibaniswe neteknoloji yokuqinisa i-directional, iphucula ubungakanani beenkozo zangaphakathi kunye nesakhiwo esifanayo se-ingot, ukunciphisa ukuhlukana, kunye nokuphucula ukusebenza okulandelayo.

③ Ukusebenza kakuhle kunye nokonga amandla

Lungiselela uyilo lweenkqubo zokufudumeza kunye nokupholisa, ukunciphisa ukusetyenziswa kwamandla nge-20% ukuya kwi-30% xa kuthelekiswa nezixhobo zokugalela ingot zendabuko, ngelixa ugcina ukusebenza kakuhle kwemveliso ephezulu (efana nomthamo owodwa wokucutshungulwa kwesithando ukuya kwiitoni ezi-1-5).

④ Ulawulo olukrelekrele oluzenzekelayo

I-PLC + i-interface yomatshini wobuntu (HMI) ibeka iliso kwiiparameters ezifana ne-vacuum degree, ubushushu, uxinzelelo ngexesha lokwenyani, ixhasa ukurekhodwa kwedatha kunye nenkqubo yokulandela umkhondo, inciphisa iimpazamo zabantu, kwaye yenza umsebenzi ube lula.

3. Umatshini wokufaka i-embossing: i-high-precision pattern pattern imprinting

Umsebenzi: Shicilela iipateni ezilungiselelweyo ezinje ngelogo yophawu, ubunzima, ubunyulu, njl.njl. kumphezulu weebhloko zesilivere.

Izinto eziluncedo:

① Uhombiso oluchanekileyo oluphezulu

Isixhobo sinolawulo oluchanekileyo loxinzelelo kunye nesakhiwo esizinzileyo sokusebenza. Xa uprinta iibhloko zesilivere, iinkcukacha ezinjengeepateni kunye nokumakishwa kunokubonakaliswa ngokucacileyo ngokuchaneka kwe-dimensional high, ukuqinisekisa ukuhambelana kwe-block block yesilivere. Ngokomzekelo, xa usenza iibhloko zesilivere zesikhumbuzo, iipatheni ezintle zinokubuyiselwa ngokuchanekileyo.

② Umsebenzi wasekhaya osebenzayo

Iyakwazi ukugqiba ngokukhawuleza inkqubo yesilivere yesitampu yebhloko, ifinyeze ixesha lokulungiswa kweebhloko zesilivere zomntu ngamnye xa kuthelekiswa neendlela zemveli, ukuphucula ukusebenza kakuhle kwemveliso yebhetshi, ukunceda amashishini ahambise iiodolo ngexesha elifutshane, kwaye ahlangabezane nemfuno yemarike yeemveliso zesilivere.

③ Umgangatho ozinzile

Uxinzelelo ngexesha lenkqubo ye-embossing ifana kwaye umsebenzi uzinzile. Ukubonakala komgangatho webhloko yesilivere emva kokufakwa kwe-embossing kulungile, kwaye akuthandeki kwi-deformation, umonakalo kunye nezinye iingxaki, eziphucula isivuno seemveliso zesilivere kunye nokunciphisa ilahleko yeendleko ezibangelwa yimveliso ephosakeleyo.

④ Ukuziqhelanisa nezinto ezininzi

Iyakwazi ukuziqhelanisa nemigangatho eyahlukeneyo kunye neemilo zesilivere yebhloko embossing, nokuba ziibhari ezincinci zesilivere, izakhi zobucwebe besilivere ezimilisekileyo, okanye iibhloko zesilivere eziqhelekileyo, iiparitha zinokuhlengahlengiswa ukuze zihonjiswe, zihlangabezane ngokuguquguqukayo neemfuno ezahlukeneyo zemveliso.

4. Umatshini wokumakisha inombolo yothotho: Qinisekisa ukulandeleka

Umsebenzi: Laser krola iinombolo zesiriyali ezizodwa, imihla yokuvelisa, amanani ebhetshi, kunye nolunye ulwazi kwiibhloko zesilivere.

Izinto eziluncedo:

① Ichanekile kwaye icacile

Inokubuyisela ngokuchanekileyo amanani e-serial, kunye nemivumbo ecocekileyo kunye nobunzulu bamagama kunye namanani. Nakusetyenziso lwexesha elide kunye neemeko ezintsonkothileyo, ukuphawulwa akufiphali lula, kuqinisekisa ukuchaneka kokuqatshelwa kwenombolo yeserial kunye nokuququzelela ulawulo lokulandeleka kwemveliso.

② Kulula ukusebenza

Uyilo lwamaqhosha esixhobo lunengqiqo, ludibene nenkqubo yokulawula elula. Abasebenzi banokuqalisa ngokulula emva koqeqesho olulula, kwaye banokubeka ngokukhawuleza umxholo wokumakisha kunye neeparitha, ukunciphisa umda wokusebenza kunye neendleko zabasebenzi.

③ Isebenza kakuhle kwaye izinzile

Inkqubo yokumakisha iyahambelana, ikwazi ukugqiba ngokukhawuleza ukuphawula inombolo ye-serial, kwaye iqhuba ngokuzinzileyo kunye neentsilelo ezimbalwa zexesha elide, ukuphucula ukusebenza kakuhle kokumakishwa kwemveliso yebhetshi kunye nokunceda ukukhuthaza isingqisho semveliso.

④ Iguquguquka ngokubanzi

Iyakwazi ukuziqhelanisa nezixhobo ezahlukeneyo kunye neemilo zeworkpieces zokumakishwa, kwaye inokumakisha ngokuzinzileyo ii-workpieces ezisicaba nezincinci ezenziwe ngegophe ezenziwe ngentsimbi kunye nezinye izinto ezingezizo ezentsimbi, ukuhlangabezana neemfuno zokumakishwa kwamanani emveliso ahlukeneyo.

Iinzuzo ezibanzi zomgca wemveliso

✅ Inkqubo ezenzekelayo ngokupheleleyo: inciphisa ungenelelo lwezandla kwaye ithobe umngcipheko weempazamo.

✅ Ulawulo oluchanekileyo oluphezulu: ukuhlolwa komgangatho ongqongqo kwinqanaba ngalinye ukuqinisekisa ukuba ukucoceka kweebhloko zesilivere ≥ 99.99%.

✅ I-Flexible kunye ne-scalable: i-parameters ehlengahlengiswayo ukuqhelanisa neenkcukacha ezahlukeneyo (i-1kg / 5oz / 100g, njl.) yemveliso yebhloko yesilivere.

✅ Ithobela imigangatho yamazwe ngamazwe: iyahlangabezana neemfuno zesiqinisekiso soshishino esinjenge-ISO.

isiphelo

Umgca wokuvelisa i- Hasung yesilivere yebhloko yesilivere iye yaba sisisombululo sombonakaliso kwishishini lesinyithi esixabisekileyo, ngenxa yegranulation esebenzayo yegranulator, ukuqulunqwa ngokuchanekileyo komatshini wokuphosa i-vacuum ingot, ukuchongwa okucacileyo komatshini wokufaka i-embossing, kunye nokulandelelwa ngokupheleleyo komatshini wokumakisha inombolo ye-serial. Ingaba utyalo-mali kwimivalo yesilivere, izixhobo zesilivere zoshishino, okanye ukuqokelela okuphezulu, lo mgca wemveliso unokubonelela ngeemveliso ezizinzileyo kunye neziphezulu zebhloko yesilivere.