Yintoni umatshini wokuphosa oqhubekayo kunye nomsebenzi wawo?

Umatshini wokuCasa ngokuqhubekayo (CCM) sisixhobo soguqulo kwishishini lanamhlanje lesinyithi, elitshintsha ngokupheleleyo indlela yokuvelisa engasebenziyo yenkqubo yokuphosa yemveli. Njengekhonkco eliphambili phakathi kweenkqubo zokunyibilika kunye nokuqengqeleka, oomatshini bokuphosa ngokuqhubekayo abaphuculi kakhulu ukusebenza kakuhle kwemveliso, kodwa badlala indima engenakuthathelwa indawo ekuphuculeni umgangatho wemveliso kunye nokunciphisa ukusetyenziswa kwamandla. Eli nqaku liza kwazisa ngokubanzi umgaqo wokusebenza, iintlobo, imisebenzi engundoqo, kunye neendlela zophuhliso zexesha elizayo zoomatshini bokuphosa okuqhubekayo.

1. Umgaqo osebenzayo womatshini wokuphosa oqhubekayo

(1) Ukuhamba kwenkqubo esisiseko

Ukuhamba komsebenzi womatshini wokuphosa oqhubekayo kubandakanya la manyathelo alandelayo:

Inaliti yentsimbi enyibilikisiweyo: Ubushushu obuphezulu besinyithi obumanzi buphuma ezikweni kwaye bungene kubumba ngeTundish.

Ukuqina kokuqala: Kwikristali, umphezulu wesinyithi uphola ngokukhawuleza ukwenza iqokobhe eliqinileyo.

Ukupholisa okwesibini: Emva kokuba i-billet yokuphosa ikhutshwe kwi-crystallizer, ingena kwindawo yokupholisa yesibini kwaye ipholiswe ngokutshiza amanzi okanye inkungu ukuze iqinise ngokupheleleyo isinyithi sangaphakathi.

Ukusikwa kunye nokuqokelela: Ii-castings eziqinisiweyo ngokupheleleyo zinqunywe ubude obufunekayo ngesixhobo sokusika kwaye zihanjiswe kwiindawo zokuqengqeleka okanye zokugcina.

(2) Amacandelo aphambili kunye nemisebenzi

Umngundo: uxanduva lokuqiniswa kokuqala kweentsimbi, okuchaphazela umgangatho womgangatho wokusa.

Iyunithi yokurhoxisa: Lawula isantya sokutsalwa kwebillet yokuphosa ukuze uqinisekise imveliso eqhubekayo.

Inkqubo yokupholisa okwesibini: Ikhawulezisa ukuqina kwangaphakathi kwee-castings ukukhusela iziphene ezifana nokuqhekeka.

Isixhobo sokusika: Sika ii-castings eziqhubekayo kubude obufunekayo.

2. Iindidi zoomatshini bokuphosa ngokuqhubekayo

(1) Ihlelwa ngokwemilo yebillet yokuphosa

I-Slab caster: ivelisa ii-slabs ezinomlinganiselo omkhulu, ubukhulu becala esetyenziselwa ukuqengqeleka kwamacwecwe.

I-Billet Caster: ivelisa iibhilethi zesikwere okanye ezixande, ezifanelekileyo kwi-bar kunye nemveliso yocingo.

I-Bloom Caster: ivelisa i-castings ejikelezayo kwimibhobho yentsimbi engenamthungo, i-forgings enkulu, njl.

(2) Ihlelwa ngokwesakhiwo

I-Caster ethe nkqo: Izixhobo zicwangciswe ngokuthe nkqo kwaye zifanelekile kwimveliso ye-billet ephezulu.

I-Curved Mold Caster: Isebenzisa icrystallizer egobileyo ukugcina indawo kwaye ngoku imodeli eqhelekileyo.

I-Horizontal Caster: isetyenziselwa ikakhulu ukuphosa ngokuqhubekayo kweentsimbi ezingezizo i-ferrous ezifana nobhedu kunye ne-aluminiyam.

3. Umsebenzi ophambili womatshini wokuphosa oqhubekayo

(1) Izixhobo eziphambili zokuphucula ukusebenza kakuhle kwemveliso

Qonda ukubunjwa okuqhubekayo ukusuka kwisinyithi elulwelo ukuya ekubunjweni okuqinileyo, ukuphelisa ixesha lokulinda eliphakathi lokubunjwa kokubumba kwemveli.

Isingqisho semveliso sihambelana ngokugqibeleleyo nokunyibilika okunyukayo kunye nokuqengqeleka komlambo, okwenza umgca wemveliso oqhubekayo osebenzayo.

Umthamo wemveliso yomlambo omnye unokufikelela ngaphezu kweetoni ezingama-200 ngeyure, uphucula kakhulu imveliso iyonke

(2) Ikhonkco eliphambili lokuqinisekisa umgangatho wemveliso

Inkqubo yokupholisa elawulwa ngokuchanekileyo iqinisekisa i-microstructure efanayo ye-billet, ukunciphisa kakhulu iziphene ezifana nokwahlula kunye nokushwabana kwe-porosity.

Iqondo eliphezulu lokuzenzekelayo, ukunciphisa impembelelo yezinto zabantu kumgangatho

Umgangatho ogqwesileyo womphezulu, ukunciphisa iindleko zokucutshungulwa okulandelayo kunye namazinga okulahlwa

(3) Isiqinisekiso esibalulekileyo sokugcinwa kwamandla kunye nokunciphisa ukusetyenziswa

Imveliso yesinyithi inokufikelela kwi-96-98%, eyi-10-15% ephezulu kunenkqubo yokubumba

Ukusebenza kakuhle kokusetyenziswa kwamandla ashushu, ukunciphisa ukusetyenziswa kwamandla okufudumeza okuphindaphindiweyo

Inkqubo yokujikeleza kwamanzi okupholisa inciphisa kakhulu ukusetyenziswa kobutyebi bamanzi

(4) Isiseko sokuphumeza imveliso ngokuzenzekelayo

Ukubonelela ngojongano oluphambili lwemveliso ekrelekrele kuyo yonke inkqubo

Ukuqokelelwa kwedatha yexesha langempela kunika isiseko sokuphucula inkqubo

Hlanganisa kunye nezixhobo eziphezulu kunye nezisezantsi ukuze wakhe umzi-mveliso wedijithali

4. Izinto eziluncedo zoomatshini bokuphosa ngokuqhubekayo

(1) Ukuphuculwa kwenguqu ekusebenzeni kakuhle kwemveliso

Imo yokusebenza eqhubekayo yandisa umthamo wemveliso ngamaxesha angama-3-5

Umyinge wokusetyenziswa kwezixhobo ungaphezulu kwama-85%

(2) Ukuphuculwa okuphawulekayo kumgangatho wemveliso

Umbutho wangaphakathi uxinene kwaye ufana ngakumbi

Ukuchaneka komgangatho ophezulu kunye nolawulo oluchanekileyo lokunyamezela

(3) Ukunciphisa kakhulu iindleko zemveliso

Yehlisa imfuno yabasebenzi ngaphezulu kwe-50%

Ukunciphisa ukusetyenziswa kwamandla nge-20-30%

Iinzuzo zoqoqosho eziziswe kukunyuka kwezinga lesivuno

5. Uphuhliso oluqhubekayo lwetekhnoloji yokuphosa

(1) Ubukrelekrele kunye ne-automation

Ukusebenzisa i-algorithms ye-AI ukwandisa iiparamitha zenkqubo kunye nokuphucula umgangatho wokusa.

Ukujongwa okude kunye nokuqikelelwa kwempazamo ukunciphisa ixesha lokuphumla.

(2) Izinto ezintsha kunye neenkqubo ezintsha

Ukuphuhlisa i-alloys zethusi eziphezulu zokusebenza ukwenzela i-crystallizers ukwandisa ubomi babo benkonzo.

Itekhnoloji yokuvuselela i-Electromagnetic (EMS) iphucula ubume bangaphakathi bokuphosa.

(3) ITekhnoloji yokuCasa ngokuHlaza

Inkunkuma yokubuyisela ubushushu kunye nokusetyenziswa ukunciphisa ukusetyenziswa kwamandla.

Ukunciphisa ukusetyenziswa kwamanzi okupholisa kunye nokuphucula ukusebenza kokusingqongileyo.

isiphelo

Njengezona zixhobo ziphambili kushishino lwesinyithi lwale mihla, umatshini wokuphosa oqhubekayo udlala indima ephambili engenakubuyiselwa ekuphuculeni ukusebenza kakuhle kwemveliso, ukuqinisekisa umgangatho wemveliso, kunye nokunciphisa iindleko zemveliso. Inkqubela phambili yayo yezobuchwepheshe iqhuba ngokuthe ngqo uphuhliso lweshishini lonke le-metallurgical. Kwixesha elizayo, ngokusetyenziswa okunzulu kobuchwephesha obukrelekrele kunye nohlaza, oomatshini abaqhubekayo bokuphosa baya kuqhubeka nokukhokela ukutsha kunye nokuguqulwa kweenkqubo zokuvelisa i-metallurgical.