Kodi makina opitilira aponyera ndi ntchito yake ndi chiyani?

Continuous Casting Machine (CCM) ndi zida zosinthira m'makampani amakono opanga zitsulo, zomwe zimasinthiratu njira yosagwira ntchito yopangira zida zachikhalidwe. Monga ulalo wofunikira pakati pa njira zosungunulira ndi kugubuduza, makina oponyera mosalekeza samangopititsa patsogolo luso la kupanga, komanso amatenga gawo losasinthika pakuwongolera zinthu komanso kuchepetsa kugwiritsa ntchito mphamvu. Nkhaniyi ifotokoza momveka bwino mfundo zogwirira ntchito, mitundu, ntchito zazikuluzikulu, ndi zomwe zikuchitika mtsogolo mwa makina oponyera mosalekeza.

1. Mfundo yogwirira ntchito ya makina opitilira aponyera

(1) Basic process flow

Kayendetsedwe ka makina opitilirabe kuponya makamaka kumaphatikizapo izi:

Jakisoni wachitsulo chosungunula: Chitsulo chamadzi otentha kwambiri chimatuluka mung'anjo ndikulowa mu nkhungu kudzera mu Tundish.

Kukhazikika koyambirira: Mu crystallizer, pamwamba pazitsulo zimazizira kwambiri kuti apange chipolopolo cholimba.

Kuzizira kwachiwiri: Billet ikatulutsidwa mu crystallizer, imalowa m'dera lachiwiri lozizira ndipo imakhazikika ndi kupopera madzi kapena nkhungu kulimbitsa zitsulo zamkati.

Kudula ndi kusonkhanitsa: Zopangira zolimba zolimba zimadulidwa kutalika kofunikira ndi chipangizo chodulira ndikusamutsidwa kupita kumalo ogubuduza kapena kusungirako.

(2) Zigawo zazikulu ndi ntchito

Nkhungu: yomwe imayambitsa kulimba koyambirira kwa zitsulo, zomwe zimakhudza mawonekedwe apamwamba a castings.

Unitdrawal Unit: Sinthani kuthamanga kwa kukoka kwa billet kuti muwonetsetse kupanga mosalekeza.

Sekondale Yozizira System: Imathandizira kulimba kwamkati kwa ma castings kuti apewe zolakwika monga ming'alu.

Kudula Chipangizo: Dulani zojambulidwa mosalekeza muutali wofunikira.

2. Mitundu ya makina oponyera mosalekeza

(1) Zodziwika ndi mawonekedwe a billet yoponya

Slab caster: imapanga ma slabs okhala ndi gawo lalikulu, omwe amagwiritsidwa ntchito makamaka pakugudubuza mbale.

Billet Caster: imapanga ma billets a square kapena rectangular, oyenera kupanga mipiringidzo ndi waya.

Bloom Caster: imapanga zozungulira zozungulira zamapaipi opanda zitsulo, zopangira zazikulu, ndi zina.

(2) Zosankhidwa mwadongosolo

Vertical Caster: Zidazi zimakonzedwa molunjika komanso zoyenera kupanga ma billet apamwamba kwambiri.

Curved Mold Caster: Imagwiritsa ntchito crystallizer yokhotakhota kuti isunge malo ndipo ndiyo chitsanzo chodziwika bwino.

Chopingasa Caster: makamaka amagwiritsidwa ntchito poponya mosalekeza zitsulo zopanda chitsulo monga mkuwa ndi aluminiyamu.

3. Ntchito yaikulu ya makina opitilira aponyera

(1) Zida zofunikira pakuwongolera magwiridwe antchito

Zindikirani mosalekeza kupanga kuchokera kuzitsulo zamadzimadzi kupita ku zolimba zolimba, kuchotsa nthawi yodikirira yapakatikati yopangira nkhungu yachikhalidwe.

Nyimbo yopangira imagwirizana bwino ndi kusungunuka kwa mtsinje ndi kutsika kwa mtsinje, kupanga mzere wopangira mosalekeza.

Kuchuluka kwa mtsinje umodzi kumatha kupitilira matani 200 pa ola, kuwongolera kwambiri zotulutsa zonse

(2) Ulalo waukulu kuti utsimikizire mtundu wazinthu

Njira yoziziritsa yoyendetsedwa bwino imawonetsetsa kuti mawonekedwe a yunifolomu a cast billet, amachepetsa kwambiri zolakwika monga tsankho ndi shrinkage porosity.

Mlingo wapamwamba wa automation, kuchepetsa zotsatira za zinthu zaumunthu paubwino

Ubwino wa pamwamba, kuchepetsa mtengo wotsatira wokonza ndi mitengo yazitsulo

(3) Chitsimikizo chofunikira pakusunga mphamvu ndi kuchepetsa kugwiritsa ntchito

Zokolola zachitsulo zimatha kufika 96-98%, zomwe ndi 10-15% kuposa momwe amapangira nkhungu.

Kugwiritsa ntchito mphamvu zotentha kwambiri, kuchepetsa kugwiritsa ntchito mphamvu pakuwotcha mobwerezabwereza

Njira yoyendetsera madzi ozizira imachepetsa kwambiri kugwiritsa ntchito madzi

(4) Maziko okwaniritsa kupanga zokha

Perekani mawonekedwe ofunikira kuti apange mwanzeru panthawi yonseyi

Kusonkhanitsa deta nthawi yeniyeni kumapereka maziko okonzekera ndondomeko

Gwirizanitsani ndi zida zakumtunda ndi zotsika kuti mumange fakitale ya digito

4. Ubwino wa makina oponyera mosalekeza

(1) Kusintha kwakusintha pakupanga bwino

Kupitiriza ntchito mode kumawonjezera kupanga mphamvu ndi 3-5 zina

Kugwiritsa ntchito zida zopitilira 85%

(2) Kuwongolera kwakukulu pamtundu wazinthu

Kukonzekera kwamkati kumakhala kokulirapo komanso kofananira

Kulondola kwapamwamba kwambiri komanso kuwongolera kolondola kwambiri

(3) Kuchepetsa kwakukulu kwa ndalama zopangira

Chepetsani kuchuluka kwa anthu ogwira ntchito ndi 50%

Chepetsani kugwiritsa ntchito mphamvu ndi 20-30%

Phindu lachindunji lazachuma lomwe limabwera chifukwa cha kuchuluka kwa zokolola

5. Chitukuko chaukadaulo wopitilira kuponyera

(1) Luntha ndi zochita zokha

Kugwiritsa ntchito ma algorithms a AI kukhathamiritsa magawo azinthu ndikuwongolera mtundu wa castings.

Kuwunika kwakutali ndi kulosera zolakwika kuti muchepetse nthawi.

(2) Zida zatsopano ndi njira zatsopano

Pangani ma aloyi amkuwa ochita bwino kwambiri kuti ma crystallizers awonjezere moyo wawo wautumiki.

Tekinoloje yamagetsi yamagetsi (EMS) imathandizira mawonekedwe amkati a castings.

(3) Green Casting Technology

Kubwezeretsa kutentha kwa zinyalala ndikugwiritsa ntchito kuchepetsa kugwiritsa ntchito mphamvu.

Chepetsani kugwiritsa ntchito madzi ozizira ndikuwongolera magwiridwe antchito a chilengedwe.

mapeto

Monga zida zoyambira zamakina amakono azitsulo, makina oponyera mosalekeza amatenga gawo lofunikira kwambiri pakuwongolera magwiridwe antchito, kuwonetsetsa kuti zinthu zili bwino, komanso kuchepetsa ndalama zopangira. Kupita patsogolo kwake kwaukadaulo kumayendetsa mwachindunji chitukuko chamakampani onse azitsulo. M'tsogolomu, ndi kuzama kwa matekinoloje anzeru ndi obiriwira, makina oponyera mosalekeza apitiliza kutsogolera zatsopano ndikusintha njira zopangira zitsulo.