Chii chinoramba chichikanda muchina uye basa rayo?

Unoramba Uchikanda Muchina (CCM) ishanduko yemidziyo muindasitiri yemazuva ano yesimbi, iyo inoshandura zvachose isingaite yekugadzira maitiro echinyakare kukanda maitiro. Sechinhu chakakosha chinongedzo pakati pekunyunguduka uye kutenderedza maitiro, inoenderera mberi yekukanda michina haingonatsiridza zvakanyanya kugadzirwa, asi zvakare inotora basa risingadzokerike mukuvandudza kunaka kwechigadzirwa uye kuderedza kushandiswa kwesimba. Ichi chinyorwa chinozivisa zvizere iyo yekushanda musimboti, mhando, musimboti mabasa, uye remangwana rekusimudzira mafambiro einoramba ichikanda michina.

1. Kushanda musimboti wekuramba uchikanda muchina

(1) Basic process flow

Kufambiswa kwebasa kwemuchina unoenderera wekukanda muchina unonyanya kusanganisira anotevera matanho:

Jekiseni resimbi rakanyungudutswa: Tembiricha yakakwira yemvura simbi inoyerera ichibuda muchoto uye inopinda mumold kuburikidza neTundish.

Kusimba kwekutanga: Mukiristirizer, simbi yepasi inokurumidza kutonhora kuita goko rakasimba.

Sekondari kutonhora: Mushure mekunge billet yekukanda yaburitswa kunze kwekristallizer, inopinda munzvimbo yechipiri yekutonhora uye inotonhodzwa nekupfapfaidza mvura kana mhute kuti inyatso kuomesa mukati mesimbi.

Kucheka uye kuunganidza: Zvikamu zvakasimbiswa zvizere zvinochekwa kusvika paurefu hunodiwa nemudziyo wekucheka uye kuendeswa kunzvimbo dzinotevera dzekukunguruka kana kuchengetedza.

(2) Zvikamu zvakakosha uye mabasa

Mould: inokonzeresa kusimba kwekutanga kwesimbi, inokanganisa kunaka kweiyo castings.

Yekubvisa Chikamu: Dzora kumhanya kwekudhonza kweiyo yekukanda billet kuve nechokwadi chinoenderera kugadzirwa.

Sekondari Kutonhora Sisitimu: Inomhanyisa kusimba kwemukati kwecastings kudzivirira hurema hwakaita sekutsemuka.

Kucheka Chidimbu: Cheka zvinoramba zvichikanda muhurefu hunodiwa.

2. Mhando dzemichina inoenderera mberi yekukanda

(1) Inokamurwa nechimiro chekukanda billet

Slab caster: inogadzira slabs ine yakakura chikamu ratio, inonyanya kushandiswa kukungurutsa ndiro.

Billet Caster: inogadzira masikweya kana rectangular mabheti, akakodzera kubhawa uye kugadzirwa kwewaya.

Bloom Caster: inogadzira yakatenderedzwa castings yemapombi esimbi asina musono, mafogi makuru, nezvimwe.

(2) Inorongwa nechimiro

Vertical Caster: Midziyo yacho yakarongeka yakarongeka uye yakakodzera kugadzirwa kwebillet yemhando yepamusoro.

Curved Mold Caster: Inoshandisa crystallizer yakakombama kuchengetedza nzvimbo uye parizvino ndiyo yakajairika modhi.

Horizontal Caster: inonyanya kushandiswa kuenderera mberi kukanda simbi dzisina-ferrous semhangura nealuminium.

3. Basa guru rekuramba richikanda muchina

(1) Zvishandiso zvakakosha zvekuvandudza kugona kwekugadzira

Ziva kuenderera mberi kuumba kubva kusimbi yemvura kuenda kune yakasimba castings, kubvisa iyo inopindirana yekumirira nguva yekukanda kwechinyakare mold.

Iyo rhythm yekugadzira yakanyatsoenderana nekumusoro kunyunguduka uye kudzika kudzika, ichigadzira inoshanda inoenderera yekugadzira mutsara.

Iyo imwe yerukova yekugadzira huwandu inogona kusvika pamusoro pe200 matani paawa, ichivandudza zvakanyanya kuburitsa

(2) Iyo yakakosha link yekuve nechokwadi chemhando yechigadzirwa

Iyo chaiyo inodzorwa kutonhora maitiro inovimbisa yunifomu microstructure ye cast billet, zvakanyanya kuderedza hurema hwakadai sekupatsanurwa uye shrinkage porosity.

Yakakwira dhigirii ye otomatiki, kuderedza kukanganiswa kwezvinhu zvevanhu pamhando

Yakanakisa yemhando yepamusoro, inoderedza inozotevera yekugadzirisa mitengo uye zvimedu mazinga

(3) Chivimbiso chakakosha chekuchengetedza simba uye kuderedza kushandiswa

Iyo simbi goho inogona kusvika 96-98%, iri 10-15% yakakwirira kupfuura mold casting process.

Kunyanya kupisa kwesimba kushandiswa kwesimba, kuderedza kushandiswa kwesimba kudzokororwa kupisa

Iyo inotonhorera yekutenderera yemvura inoderedza zvakanyanya kushandiswa kwemvura yekushandisa

(4) Hwaro hwekuwana kugadzira otomatiki

Ipa makiyi ekubatanidza ekugadzirwa kwakangwara mukati mese maitiro

Nguva chaiyo yekuunganidza data inopa hwaro hwekuita optimization

Batanidza nemidziyo yekumusoro uye yepasi kuti uvake fekitori yedhijitari

4. Zvakanakira kuenderera mberi kukanda michina

(1) Kuvandudzwa kweshanduko mukubudirira kwekugadzira

Kuenderera mberi kwekushanda modhi kunowedzera huwandu hwekugadzira ne3-5 nguva

Equipment use rate rate inopfuura 85%

(2) Kuvandudza kunokosha muhutano hwechigadzirwa

Kurongeka kwemukati kune denser uye yakawanda yunifomu

Yepamusoro dimensional kurongeka uye kunyatsojeka kushivirira kutonga

(3) Kuderedzwa kwakanyanya mumitengo yekugadzira

Deredza kudiwa kwevashandi nevanopfuura 50%

Deredza simba rekushandisa ne20-30%

Kubatsira kwehupfumi kwakananga kunounzwa nekuwedzera kwehuwandu hwegoho

5. Kuvandudza maitiro ekuenderera mberi kukanda teknolojia

(1) Hungwaru uye otomatiki

Kushandisa AI algorithms kukwidziridza maitiro paramita uye kuvandudza mhando yekukanda.

Kutarisisa kure uye kufanotaura kukanganisa kuderedza nguva.

(2) Zvishandiso zvitsva uye maitiro matsva

Gadzira yakakwira-inoshanda mhangura alloys kune crystallizers kuwedzera hupenyu hwavo hwesevhisi.

Electromagnetic inokurudzira tekinoroji (EMS) inovandudza chimiro chemukati chekukanda.

(3) Green Casting Technology

Kurasa kupisa kudzoreredza uye kushandiswa kuderedza kushandiswa kwesimba.

Deredza kushandiswa kwemvura inotonhorera uye kunatsiridza kushanda kwezvakatipoteredza.

mhedziso

Sechishandiso chepakati cheindasitiri yemazuva ano yesimbi, muchina unoenderera mberi unotora basa rakakosha risingadzokerike mukuvandudza kugona kwekugadzira, kuve nechokwadi chemhando yechigadzirwa, uye kuderedza mitengo yekugadzira. Kufambira mberi kwayo kwetekinoroji kunofambisa zvakananga kuvandudzwa kweindasitiri yese yesimbi. Mune ramangwana, nekudzika kwekushandisa kwehungwaru uye yakasvibira matekinoroji, inoenderera mberi yekukanda michina icharamba ichitungamira hunyanzvi uye shanduko yemetallurgical kugadzira maitiro.