Txoj kev loj hlob ntawm lub tshuab nqus tsev siab Casting tshuab nyob rau hauv lub neej yav tom ntej Manufacturing kev lag luam

Raws li lub hauv paus kev lag luam ntawm lub teb chaws kev lag luam kev loj hlob, kev tsim khoom yeej ib txwm ua raws li kev tsim khoom ntau dua, cov khoom zoo dua qub, thiab kev siv tus nqi qis dua. Ntawm ntau yam kev siv thev naus laus zis, lub tshuab nqus tsev twj tso kua mis sawv tawm vim lawv lub peev xwm los txo qhov tsis xws luag xws li porosity thiab shrinkage nyob rau hauv castings, thiab txhim kho qhov ceev thiab mechanical zog ntawm castings. Nyob rau hauv lub sijhawm tshiab, ntsib kev nyuaj thiab hloov pauv kev lag luam xav tau, lub tshuab nqus tsev siab casting tshuab kuj tau coj los ua txoj hauv kev tshiab thiab cov kev sib tw.

1.Txoj kev ntawm cov txheej txheem optimization

(1) High precision molding txheej txheem

Nyob rau hauv lub neej yav tom ntej, lub tshuab nqus tsev siab casting tshuab yuav txhim khu kev txhim kho molding raug. Los ntawm kev tshawb fawb zoo ntawm pwm tsim, casting system, thiab tuag-casting txheej txheem tsis, nws yuav tsum ua kom tiav cov khoom ruaj khov ntawm thinner, thicker, thiab ntau cov txheej txheem castings. Piv txwv li, cov lej simulation thev naus laus zis tau siv los ntsuas qhov tseeb ntawm qhov ntws thiab sau cov txheej txheem ntawm cov kua hlau ua ntej tuag casting, ua kom zoo dua cov pwm kab noj hniav, txo cov xwm txheej tsis zoo xws li eddy currents thiab gas entrapment, xyuas kom meej tias qhov tseeb qhov tseeb ntawm castings yog tswj nyob rau hauv ib tug me me kam rau ua ntau yam, thiab ua tau raws li qhov yuav tsum tau nruj me ntsis rau high-precision Cheebtsam nyob rau hauv high-precision electronics Cheebtsam xws li aviation thiab high-precision teb.

(2) Cov txheej txheem ntau cov khoom sib xyaw ua ke

Txhawm rau ua kom tau raws li qhov xav tau ntawm cov khoom siv ntau yam, kev txhim kho ntawm cov khoom siv sib xyaw ua ke tau dhau los ua qhov sib txawv tsis tau. Lub tshuab nqus tsev siab casting tuaj yeem tswj tau qhov kev txhaj tshuaj, lub siab, thiab lub sijhawm ntawm cov khoom sib txawv hauv lub tshuab nqus tsev lossis qhov chaw tsis tshua muaj siab, ua tiav kev molding ntawm cov hlau thiab ceramics, hlau thiab fiber ntau cov ntaub ntawv, thiab lwm yam. Cheebtsam thiab dav siv nyob rau hauv kev tsim ntawm automotive engines, txiav cov cuab yeej, thiab lwm yam khoom.

2.Qhov sib txawv ntawm kev txawj ntse tswj

(1) Automated ntau lawm txheej txheem kev koom ua ke

Hauv kev tsim kho ntawm cov chaw tsim khoom ntse yav tom ntej, lub tshuab nqus tsev siab casting tshuab yuav sib sib zog nqus rau hauv cov kab ntau lawm. Los ntawm kev pub mis tsis siv neeg ntawm cov ntaub ntawv raw, tsis siv neeg qhib thiab kaw ntawm pwm, ntse teeb tsa ntawm cov khoom siv tuag-casting tsis siv neeg demolding, tshuaj xyuas thiab txheeb xyuas cov txheej txheem, tag nrho cov txheej txheem yog unmanned. Los ntawm kev lag luam hauv Internet technology, lub tshuab casting yog interconnected nrog upstream thiab downstream khoom, sib koom ntau lawm cov ntaub ntawv nyob rau hauv lub sij hawm ntawm lub sij hawm, cia li kho cov ntau lawm pace raws li qhov kev thov, zoo heev txhim kho efficiency ntau lawm, txo nqi zog, thiab txo qhov zoo fluctuations tshwm sim los ntawm tib neeg yam.

(2) Kev soj ntsuam kev txawj ntse thiab kev kuaj xyuas tsis raug

Nrog kev pab los ntawm cov ntaub ntawv loj tsom xam thiab kev txawj ntse algorithms, lub tshuab nqus tsev siab casting tshuab yuav muaj kev soj ntsuam ntse thiab muaj peev xwm kuaj xyuas qhov tsis raug. Sensors sau cov ntaub ntawv loj heev xws li kub, siab, thiab ntws thaum lub sij hawm tuag-casting txheej txheem nyob rau hauv real-time, uas yog kis mus rau huab los yog lub zos cov ntaub ntawv chaw. Lub kaw lus siv cov qauv kev kawm tshuab kom nkag siab cov ntaub ntawv thiab tshawb pom cov txheej txheem tsis xws luag thiab cov khoom siv tsis raug. Thaum muaj qhov yuam kev tshwm sim, nws tuaj yeem nrhiav qhov chaw txhaum cai sai thiab raug, muab cov kev daws teeb meem, ua tiav kev saib xyuas, ua kom muaj kev tsim khoom txuas ntxiv, thiab txo cov nqi kho khoom thiab lub sijhawm poob.

3.Qhov kev nthuav dav ntawm cov khoom siv adaptability

(1) Kev siv cov khoom siv Alloy tshiab

Nrog rau kev loj hlob sai ntawm cov ntaub ntawv kev tshawb fawb, ntau thiab ntau qhov kev ua tau zoo tshiab cov ntaub ntawv alloy tau tshwm sim. Lub tshuab nqus tsev siab casting yuav tsum tau hloov mus tas li rau cov yam ntxwv ntawm cov ntaub ntawv tshiab no thiab txhim kho cov txheej txheem tuag-casting. Vim lawv cov yam ntxwv tshwj xeeb solidification thiab flowability yuav tsum tau, high-temperature alloys, siab entropy alloys, thiab lwm yam yuav tsum tau lub hom phiaj kev hloov ntawm tsis xws li lub tshuab nqus tsev kawm ntawv thiab tuag-casting ceev kom tag nrho siv lub peev xwm ntawm cov ntaub ntawv thiab muab cov txheej txheem txhim khu kev qha kev txhawb rau kev tsim cov kub kawg Cheebtsam thiab high-end pwm rau aircraft engine, txhawb cov ntaub ntawv kho dua tshiab thiab hloov khoom lag luam.

(2) Cov khoom siv hnyav tuag-casting tshuab

Tawm tsam keeb kwm yav dhau los ntawm kev nrhiav kev sib tw hauv thaj chaw xws li tsheb thiab kev tsheb ciav hlau, lub tshuab nqus tsev siab yuav txuas ntxiv mus rau kev tsim kho tshiab ntawm cov khoom siv hnyav xws li magnesium alloys thiab aluminium alloys. Txhim kho cov txheej txheem tshwj xeeb tuag-casting thiab cov thev naus laus zis kho saum npoo kom kov yeej cov teeb meem xws li oxidation yooj yim ntawm cov khoom siv hnyav thiab tsis zoo tuag-casting formability, nthuav lawv daim ntawv thov nyob rau hauv cov khoom tseem ceeb xws li cov khoom siv thiab cov thav ntawv tsheb, thiab pab tsheb thauj mus los txuag hluav taws xob thiab txo cov emissions, yog li txhim kho kev ua haujlwm zoo.

4.Kev txuag hluav taws xob thiab kev tiv thaiv ib puag ncig

(1) Kev ua kom zoo ntawm Lub Tshuab Nqus Tsev Ua Haujlwm Zoo

Txo kev siv hluav taws xob yog ib qho tseem ceeb ntawm txoj kev loj hlob rau yav tom ntej lub tshuab nqus tsev siab casting tshuab. Ua kom zoo rau kev tsim lub tshuab nqus tsev los ntawm kev siv lub tshuab nqus tsev tshiab, lub tshuab nqus tsev, thiab cov cuab yeej sib khi los txhim kho kev siv lub tshuab nqus tsev thiab txo lub tshuab nqus tsev tu lub zog noj. Piv txwv li, kev txhim kho lub tshuab nqus tsev ntse tswj tau kom raug kho lub tshuab nqus tsev kawm ntawv raws li qhov yuav tsum tau muaj ntawm ntau theem ntawm cov txheej txheem tuag-casting, tsis txhob siv hluav taws xob pov tseg los ntawm lub tshuab nqus tsev ntau dhau thiab txo qis tag nrho lub zog siv ntawm lub tshuab ntawm lub hauv paus uas twb muaj lawm, uas yog nyob rau hauv txoj kab nrog ntsuab txoj kev loj hlob lub tswv yim ntawm kev tsim kev lag luam.

(2) Kev siv hluav taws xob rov qab thiab siv pov tseg

Thaum lub sij hawm tuag-casting txheej txheem, cov cua txias ntawm cov kua hlau tso tawm ib tug loj npaum li cas ntawm cov khib nyiab thaum tshav kub kub, uas yuav tsum tau rov qab los ntawm tshav kub exchangers nyob rau hauv lub neej yav tom ntej rau preheating raw cov ntaub ntawv, pwm cua sov, los yog lub Hoobkas cua sov. Ntawm qhov tod tes, txo cov khoom siv hluav taws xob sab nraud thiab txo cov nqi tsim khoom; Ntawm qhov tod tes, nws txo qis cov pa hluav taws xob pov tseg, txo cov pa phem rau ib puag ncig, ua tiav kev siv hluav taws xob cascade hauv cov txheej txheem casting, thiab txhim kho cov kev siv hluav taws xob zoo.

5. Cov lus xaus

Hauv cov ntsiab lus, lub tshuab nqus tsev siab casting tshuab tau qhia txog kev txhim kho ntau yam hauv kev tsim khoom lag luam yav tom ntej. Cov txheej txheem optimization yuav txuas ntxiv txhim kho cov khoom zoo thiab kev ua tau zoo, kev tswj xyuas ntse yuav ua rau nws muaj kev tsim khoom ntau dua thiab ruaj khov, cov khoom siv adaptability yuav nthuav dav kom tau raws li cov kev xav tau ntawm kev lag luam tawm tshiab, thiab kev txuag hluav taws xob thiab kev tiv thaiv ib puag ncig yuav ua kom muaj kev loj hlob ruaj khov. Ntsib nrog cov qauv no, cov chaw tsim khoom lag luam, cov chaw tshawb fawb, thiab cov cuab yeej tsim khoom lag luam yuav tsum tau sib koom tes zoo, nce kev tshawb fawb thiab kev tsim peev txheej, tawg los ntawm cov thev naus laus zis tseem ceeb, txhawb kev tsim kho tshiab thiab txhim kho lub tshuab nqus tsev siab casting tshuab, thiab muab kev txhawb zog rau kev lag luam thoob ntiaj teb kom txav mus rau qhov zoo, ntse, thiab kev loj hlob ntsuab.

Koj tuaj yeem tiv tauj peb los ntawm txoj kev hauv qab no:

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