Ithrendi Yokuthuthukiswa Komshini Wokukhipha I-Vacuum Pressure Embonini Yezokukhiqiza Ezizayo

Njengemboni eyinsika yokuthuthukiswa komnotho kazwelonke, ukukhiqiza bekulokhu kuphishekela ukusebenza kahle kokukhiqiza okuphezulu, ikhwalithi yomkhiqizo engcono, kanye nokusetshenziswa kwezindleko eziphansi. Phakathi kobuchwepheshe obuhlukahlukene bokuphonsa, imishini yokukhipha ingcindezi ye-vacuum igqama ngenxa yekhono layo lokunciphisa ngempumelelo amaphutha afana ne-porosity kanye nokuncipha kokusakazwa, futhi ithuthukise ukuminyana kanye nezakhiwo zemishini zokusanhlamvu. Esikhathini esisha, ebhekene nezimfuno eziyinkimbinkimbi nezishintshayo zemakethe, imishini yokukhipha ingcindezi ye-vacuum nayo ilethe amathuba amasha entuthuko kanye nezinselelo.

1.Ithrendi yenqubo yokwenza kahle

(1) Inqubo yokubumba enembayo ephezulu

Ngokuzayo, imishini yokukhipha ingcindezi ye-vacuum izothuthukela ekuthuthukiseni ukunemba kokubumba. Ngocwaningo olucolisisiwe lokuklama isikhunta, isistimu yokulingisa, kanye nemingcele yenqubo yokusakaza i-die-casting, kulindeleke ukuthi kuzuzwe ukukhiqizwa okuzinzile kokusakazwa kwesakhiwo okuzacile, okushubile, nokuyinkimbinkimbi. Isibonelo, ubuchwepheshe bokulingiswa kwezinombolo obuthuthukisiwe busetshenziselwa ukubikezela ngokunembile ukugeleza nokugcwalisa inqubo yoketshezi lwensimbi ngaphambi kokuphonswa kwensimbi, ukuthuthukisa isakhiwo somgodi wesikhunta, ukunciphisa izenzakalo ezimbi njengamagagasi e-eddy kanye nokufakwa kwegesi, ukuqinisekisa ukuthi ukunemba kwe-dimensional of castings kulawulwa ngaphakathi kwebanga lokubekezelelana elincane kakhulu, futhi kuhlangatshezwana nezidingo eziqinile ezifana ne-aviation field nokunemba okuphezulu electronics.

(2) Inqubo yokulingisa eyinhlanganisela yezinto eziningi

Ukuze kuhlangatshezwane nesidingo semikhiqizo esebenza ngezinto eziningi, ukuthuthukiswa kobuchwepheshe bokusakaza obuhlanganisiwe bezinto eziningi sekuphenduke inkambiso engenakugwenywa. Umshini wokuphonswa kwengcindezi ye-vacuum ungakwazi ukulawula ngokunembile ukulandelana komjovo, ingcindezi, nesikhathi sezinto ezihlukene endaweni engenalutho noma enengcindezi ephansi, uzuze ukubumba okuhlanganisiwe kwezinsimbi nezinto zobumba, izinsimbi nezinto eziqiniswe nge-fiber, njll. Lobu buchwepheshe bokubukisa obuyinhlanganisela buvumela ukulingisa ukuhlanganisa izinzuzo zezinto eziningi, njengamandla aphezulu ezinsimbi kanye nezinga eliphezulu lokushisa kwe-ceramics, ukuvulwa kwesakhiwo se-ceramics ephezulu yokumelana nokushisa okuphezulu nokuvulwa kwesakhiwo se-ceramic. futhi isetshenziswa kabanzi ekwenzeni izinjini zezimoto, amathuluzi okusika, neminye imikhiqizo.

2.Umkhuba wokulawula okuhlakaniphile

(1) Ukuhlanganiswa kwenqubo yokukhiqiza okuzenzakalelayo

Ekwakhiweni kwezimboni ezihlakaniphile zesikhathi esizayo, imishini yokukhipha umfutho we-vacuum izohlanganiswa ngokujulile emigqeni yokukhiqiza ezenzakalelayo. Kusukela ekuphakeleni okuzenzakalelayo kwezinto zokusetshenziswa, ukuvulwa okuzenzakalelayo kanye nokuvala isikhunta, ukusetha okuhlakaniphile kwemingcele ye-die-casting ukuya ekudilizeni okuzenzakalelayo, ukuhlolwa nokuhlelwa kokusakazwa, yonke le nqubo ayinamuntu. Ngobuchwepheshe be-inthanethi bezimboni, umshini wokuphonsa uxhumene nemishini ekhuphuka nomfula, ukwabelana ngedatha yokukhiqiza ngesikhathi sangempela, ukulungisa ngokuzenzakalelayo ijubane lokukhiqiza ngokuya ngesidingo se-oda, kuthuthukisa kakhulu ukusebenza kahle kokukhiqiza, ukunciphisa izindleko zabasebenzi, nokunciphisa ukuguquguquka kwekhwalithi okubangelwa izici zomuntu.

(2) Ukuqapha okuhlakaniphile nokuxilongwa kwamaphutha

Ngosizo lokuhlaziywa kwedatha enkulu kanye ne-algorithms yobuhlakani bokwenziwa, imishini yokukhipha ingcindezi ye-vacuum izoba nekhono lokuqapha elihlakaniphile kanye nekhono lokuhlola amaphutha. Izinzwa ziqoqa amanani amakhulu edatha njengezinga lokushisa, ingcindezi, nokugeleza phakathi nenqubo yokusakaza okufa ngesikhathi sangempela, edluliselwa kumafu noma kusikhungo sedatha sendawo. Isistimu isebenzisa amamodeli okufunda omshini ukuze imayini ngokujulile idatha futhi ithole ngokushesha izinkinga ezingaba khona zenqubo nokungajwayelekile kwemishini. Uma iphutha elingaba khona lenzekile, lingakwazi ukulithola ngokushesha futhi ngokunembile iphuzu lephutha, linikeze izixazululo, lifinyelele ukulungiswa okubikezelwayo, liqinisekise ukuqhubeka kokukhiqiza, futhi linciphise izindleko zokugcinwa kwemishini kanye nesikhathi sokuphumula.

3.Umkhuba wokwandisa ukuguquguquka kwezinto

(1) Ukusetshenziswa Kwezinto Ezintsha Zengxubevange

Ngokuthuthuka okusheshayo kwesayensi yezinto zokwakha, ziyanda izinto ezintsha ze-alloy ezisebenza kahle kakhulu ezivelayo. Umshini wokukhipha ingcindezi ye-vacuum udinga ukuzivumelanisa njalo nezici zalezi zinto ezintsha futhi wandise inqubo yokukhipha ukufa. Ngenxa yezici zabo eziyingqayizivele zokuqiniswa kanye nezidingo zokugeleza, ama-alloys asezingeni eliphezulu, ama-entropy alloy aphezulu, njll. adinga ukulungiswa okuhlosiwe kwemingcele efana ne-vacuum degree kanye nesivinini se-die-casting ukuze kusetshenziswe ngokugcwele amandla ezinto ezibonakalayo futhi kunikeze ukusekelwa kwenqubo okuthembekile kokukhiqizwa kwezingxenye ezishisayo kanye nokubunjwa okuphezulu kwezinjini zezindiza, ukukhuthaza ukuthuthukiswa kwezinto zokwakha kanye nokufaka esikhundleni sokuthuthukiswa kwembonini.

(2) Ubuchwepheshe be-die-casting material engasindi

Ngokumelene nokwasemuva kokuphishekela i-lightweight emikhakheni efana nezimoto nezokuthutha kukaloliwe, imishini yokukhipha umfutho we-vacuum izoqhubeka nokusungula izinto ezintsha ezingasindi ezifana nama-alloys e-magnesium nama-alloys e-aluminium. Ukuthuthukisa izinqubo ezikhethekile ze-die-casting kanye nobuchwepheshe bokwelapha okungaphezulu ukuze kunqotshwe izinselele ezifana ne-oxidation elula yezinto ezingasindi kanye nokwakheka okubi kwe-die-casting, ukwandisa ububanzi bokusebenza kwazo ezingxenyeni ezibalulekile ezifana nezakhi zesakhiwo namafreyimu emoto, nokusiza izimoto zokuhamba zonga amandla futhi zinciphise ukungcola, ngaleyo ndlela kuthuthukiswe ukusebenza kahle.

4.Izindlela zokonga amandla kanye nokuvikela imvelo

(1) Ukuthuthukiswa Kwesistimu Ye-Vacuum Ephumelelayo

Ukunciphisa ukusetshenziswa kwamandla kungenye yezinto ezibalulekile ekuthuthukisweni kwemishini yokukhipha ingcindezi ye-vacuum yesikhathi esizayo. Lungiselela idizayini yesistimu ye-vacuum ngokusebenzisa amaphampu evacuum amasha, amapayipi e-vacuum, nobuchwepheshe bokuvala ukuze kuthuthukiswe ukusebenza kahle kokumpompa kanye nokunciphisa ukusetshenziswa kwamandla okugcina i-vacuum. Isibonelo, ukuthuthukiswa kwesistimu yokulawula i-vacuum ehlakaniphile kungalungisa ngokunembile idigri ye-vacuum ngokwezidingo zezigaba ezahlukene zenqubo yokufa, ukugwema ukuchithwa kwamandla okubangelwa ukupompa kwe-vacuum ngokweqile kanye nokunciphisa ngokuphawulekayo ukusetshenziswa kwamandla komshini kusisekelo esikhona, esihambisana nomqondo wokuthuthukiswa kokuluhlaza wemboni yokukhiqiza.

(2) Ukubuyiselwa kokushisa kukadoti nokusetshenziswa

Ngesikhathi senqubo yokusakaza nge-die-cast, ukupholisa uketshezi lwensimbi kukhipha inani elikhulu lokushisa kwemfucuza, okulindeleke ukuthi libuyiswe ngemishini yokushintshanisa ukushisa ngokuzayo ukuze kushiswe kuqala izinto ezingavuthiwe, ukushisisa isikhunta, noma ukushisisa kwasefekthri. Ngakolunye uhlangothi, ukunciphisa okokufaka kwamandla angaphandle kanye nokwehlisa izindleko zokukhiqiza; Ngakolunye uhlangothi, inciphisa ukukhishwa kokushisa kwemfucuza, inciphise ukungcoliswa okushisayo endaweni ezungezile, izuze ukusetshenziswa kwe-cascade yamandla enqubweni yokukhiqiza yokuphonsa, futhi ithuthukise ukusebenza kahle kokusetshenziswa kwamandla.

5. Isiphetho

Kafushane, imishini yokukhipha ingcindezi ye-vacuum ibonisa ukuthambekela kokuthuthukiswa kwe-multidimensional embonini yokukhiqiza yesikhathi esizayo. Ukwenziwa ngcono kwezinqubo kuzothuthukisa ikhwalithi nokusebenza komkhiqizo ngokuqhubekayo, ukulawula okuhlakaniphile kuzowunikeza ukusebenza kahle nokuqina kokukhiqiza okuphezulu, ukuguquguquka kwezinto ezibonakalayo kuzonwetshwa ukuze kuhlangatshezwane nezidingo zezimboni ezisafufusa, futhi ukongiwa kwamandla nokuvikelwa kwemvelo kuzoqinisekisa intuthuko esimeme. Njengoba bebhekene nalezi zindlela, amabhizinisi asunguliwe, izikhungo zocwaningo, nabakhiqizi bemishini badinga ukubambisana eduze, bakhulise utshalomali lwezocwaningo kanye nentuthuko, banqamule izithiyo ezibalulekile zobuchwepheshe, bakhuthaze ukuqamba okusha okuqhubekayo kanye nokuthuthukiswa kwemishini yokukhipha ingcindezi ye-vacuum, futhi banikeze ukwesekwa okuqinile kwemboni yezokukhiqiza yomhlaba wonke ukuze iye ekuthuthukisweni kwekhwalithi ephezulu, okukhaliphile nokuluhlaza.

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