1. Nhanganyaya
Metal poda atomizing midziyo inoratidzirwa nekusvibiswa kudiki kwezvakatipoteredza, yakakwira dhigirii yebhora-chimiro cheupfu, yakaderera okisijeni yemukati uye nekukurumidza kutonhora mwero uye zvichingodaro. Kuburikidza nemakore akawanda 'anogara achivandudza uye kuvandudza, kambani yedu yakagadziridza gasi atomization poda-yekugadzira tekinoroji uye tekinoroji kakawanda kuitira kugadzira simbi uye alloy poda yekushanda kwepamusoro. Parizvino, tekinoroji yave chinhu chinotungamira kutsigira nekusimudzira atomization poda-kugadzira michina, tsvakiridzo yezvinyorwa uye kuvandudza tekinoroji.
Nheyo yekushanda yeatomizing midziyo inoreva kunyungudutsa simbi kana alloy pasi peimwe mamiriro ane simbi yemvura yakadururwa zvisingaite kuti inopisa kuchengetedza crucible inoyerera ichibuda nemumuromo wemvura diversion (inodzika), uye inotora mukana weiyo yakanyanya kudzvanywa magasi emhino kupwanya simbi simbi muhuwandu hwakakura uye diki mvura inodonha; Madonhwe emvura anobhururuka anoomesa kuita bhora-shape kana sub ball-shape particles uye nokudaro anopedzisa iyo yese yekugadzira hupfu.
2. Zvimiro uye parameters
I. Metal poda atomizing midziyo ine zvinotevera maficha:
1.1 Kusangana nezvinodiwa zvekugadzira masimbi uye alloy ayo asingagone kugadzirwa nemvura atomization.
1.2 Kugadzira bhora-shape kana sub ball-shape poda.
1.3 Kugadzira akawanda akakosha alloy poda yekukunda aliquation nekuda kwekukurumidza kusimba.
1.4 Kutora nzira yakakodzera yekugadzirisa kuita kuti hupfu hwehupfu husvike padanho rinodiwa. Chimiro uye Kuumbwa kwesimbi poda atomizing midziyo
Iyo simbi poda atomizing midziyo inonyanya kuve neanotevera zvikamu: Medium frequency kunyungudutsa choto (10kg, 25kg, 50kg, 100kg, 200kg), choto chekubata, (10kg, 25kg), atomization system, atomization tank, hupfu uye guruva rekuunganidza system, gasi rekupa.
sisitimu, kutonhora kwemvura system, control system, yepakati frequency simba sosi, yakabata choto chemagetsi ekupa system (10kg, 25kg level iwo haana kugadzirirwa cheto chekubata) zvichingodaro.
3.1 Induction yekunyungudutsa choto:
Iyo yakawanda-inoshanda induction yekunyungudutsa choto muchokwadi. Iyo inoumbwa nechoto chemuviri, chivharo chechoto, nzira yekusimudza, tembiricha yekuyeresa, induction coil, tilting choto michina. Iyo induction coil ndiyo musimboti wekunyungudika uye inofananidzira simba repakati; iyo crucible iri mu induction coil uye inogona kudurura nekukandwa nemagetsi; iyo tilting mechanism (10kg, 25kg level iyo yakashongedzerwa nemanyorero ekukanda) yakabatana nehydraulic uye kumhanya kwekukanda kunogona kudzorwa neiyo hydraulic proportional valve.
3.2 Kubata choto:
Choto chekubata chigadziko chesimbi chiri paspray nozzle system uye chine basa rekudzivirira. Idiki pane crucible ye smelting system ine mutete muviri kuti ive nechokwadi chesimbi yemvura yekumanikidza simba. Choto chekubata chine kudziyisa system uye tembiricha yekuyera system. Iyo yekudziya sisitimu yekubata choto yakakamurwa kuva marudzi maviri ekupikisa kupisa uye induction heat. Kupisa kwekudzivirira kunogona kusvika 1200C, nepo induction kudziyisa kutenderedza 1900C. Nekudaro, mushandisi anofanira kusarudza yakakodzera crucible zvinhu. Pane sarudzo mbiri dzekubata magetsi echoto. Iyo yekupokana kudziyisa imwe inorema ikozvino simba regulator uye induction inodziya imwe SCR yepakati frequency magetsi magetsi.
3.3 Atomization system:
Yakagadzirwa nespray nozzle, high pressure windpipe, valve uye zvichingodaro.
3.4 Tangi(Atomization chamber):
Chaizvoizvo igaba rinogona kubatanidza zvishandiso zvese zvinoenderana nezvinodiwa. Inzvimbo yekumisikidza madonhwe emvura esimbi. Rusvingo rwemukati isimbi isina tsvina uye rusvingo rwekunze isimbi kabhoni uye saizi yetangi ine hukama nezvinodiwa zvekugadzira hupfu uye kugona.
3.5 Hupfu uye guruva rekuunganidza system:
Munguva yekugadzira hupfu, kune kunyanya hupfu hwakatsetseka hunobhururuka nepapombi pamwe nemhepo inomhanya. Iyo ine yechipiri yekuunganidza basa kana ichipfuura nemumidziyo uye inowana mhedzisiro yekuderedza kusvibiswa kwezvakatipoteredza uye kushandiswa kwezvinhu. Parizvino kuunganidzwa kunoitwa kuburikidza nedutu rinoparadzanisa mudziyo uye kuunganidzwa kwechikamu chemvura.
3.6 Hydraulic system:
Iyo sisitimu inonyanya kupa simba re hydraulic kune kurereka kwechishandiso uye kukwidziridzwa kwevhavha yevira.
3.7 Gasi rekupa system:
Iyo ine yakangwara vharafu, pressure control valve, pressure-reducing valve, pressure sensor, high pressure hose uye
pressure indicator. Kutora iyo yakangwara sisitimu, vashandi vanoshanda vanogona kugadzirisa gasi rekupa kudzvanywa kweatomization nozzle pamhepo chero nguva panguva yekushanda kureba uye kurekodha nePC yekuzotaura uye kutsvagisa kuitira kuti vawane chaiyo yehupfu-yekugadzira maitiro ekushanda. Iyo sisitimu inogona zvakare kuve yekusarudzika, yakakamurwa kuita bhuku rekutonga uye otomatiki kutonga.