Musiyano uripo pakati pekuramba uchikanda muchina uye vacuum ingot yekukanda muchina

Dzidza zvinokosha

Vacuum ingot kukanda muchina

Vacuum ingot casting inzira yekudira simbi yakanyungudutswa muforoma pasi pemamiriro evacuum. Iyo nzira inonyanya kubatsira kune yakakwirira-kuchena simbi uye alloys nekuti iyo vacuum nharaunda inoderedza njodzi yekusvibiswa nemagasi uye tsvina. Iyo nzira inowanzobatanidza matanho anotevera:

1. Kunyunguduka: Simbi yakanyungudutswa muchoto, kazhinji inoshandisa induction heat kana arc nzira.

2. Vacuum Generation: Gadzira vacuum muimba yekukanda kubvisa mweya nemamwe magasi.

3. Kudurura: Kudira simbi yakanyungudutswa muforoma isati yapisa pasi pemamiriro evacuum.

4. Kutonhodza: ​​Simbi inoomesa muforoma kuti iite ingot.

5. De-mold: Mushure mekutonhora, ingot inobviswa kubva muhutu kuti iwedzere kugadziriswa.

Inoramba ichikanda muchina

Kuramba kuchikanda, kune rumwe rutivi, muitiro wokuti simbi yakanyungudutswa inoramba ichidirwa muforoma yooma painodhonzwa. Iyi nzira inoshandiswa zvakanyanya kugadzira zvikamu zvakareba senge mabheti, slabs uye maruva. Kuenderera mberi kwekukanda maitiro anosanganisira:

1. Kunyunguduka: Kufanana nekukanda ingot, simbi inonyungudutswa muchoto.

2. Kudurura: Dururira simbi yakanyungudutswa muforoma yakanyoroveswa nemvura.

3. Kubatanidzwa: Sezvo simbi inopfuura nemuforoma, inotanga kusimba.

4. Buda: Simbi yakasimbiswa inoramba ichibuda mu mold, kazhinji nerubatsiro rwema rollers.

5. Kucheka: Cheka tambo inopfuurira muhurefu hunodiwa kuti uwedzere kugadzirisa.

Misiyano mikuru

1. Kukandira Format

Musiyano uri pachena pakati pemitoo miviri iyi chimiro chechigadzirwa chekupedzisira. Vacuum ingot casting inoburitsa discrete ingots, kazhinji rectangular blocks, uku ichiramba ichikanda ichiburitsa marefu, anoenderera maumbirwo akadai sema slabs, billets, kana maruva. Uyu mutsauko wakakosha unobata kunotevera kugadzirisa uye kushandiswa kwecastings.

2. Kubudirira kwekugadzira

Inoramba ichikanda michina inowanzo shanda kupfuura vacuum ingot yekukanda michina. Kuenderera mberi kwemaitiro kunobvumira kukwirira kwepamusoro nekuti simbi yakanyungudutswa inoramba ichiiswa muforoma. Izvi zvinoderedza nguva yekudzikira uye zvinowedzera kugadzirwa, zvichiita kuti irambe ichikanda sarudzo yekutanga yekugadzira yakakura.

3. Kuchena Kwezvinhu

Vacuum ingot casting inonyanya kushandiswa kugadzira simbi dzakachena. Iyo vacuum nharaunda inodzikisira zvakanyanya njodzi yeoxidation uye kusvibiswa, ichiita kuti ive yakanakira zvikumbiro zvinoda kucheneswa kwakasimba, senge aerospace uye maindasitiri ekurapa. Kuramba kuchikanda, nepo ichikwanisa kugadzira chigadzirwa chemhando yepamusoro, haigone kuwana chiyero chakafanana chekuchena nekuda kwekuratidzwa kwesimbi yakanyungudutswa kune mamiriro emuchadenga.

4. Chiyero chekutonhora uye Microstructure

Kutonhora kwesimbi panguva yekusimba kunokanganisa microstructure yayo uye mechanical properties. Mune vacuum ingot casting, mwero wekutonhora unogona kudzorwa nekugadzirisa tembiricha yekuumbwa uye kutonhora nharaunda. Kusiyana neizvi, kuenderera mberi kwekukanda kazhinji kune kukurumidza kutonhora mitengo nekuda kwemvura-yakatonhodzwa molds, izvo zvinogona kutungamira kune akasiyana microstructural maitiro. Uyu mutsauko unobata ma mechanika echigadzirwa chekupedzisira, senge simba uye ductility.

5. Kuchinja uye Customization

Vacuum ingot casting inopa kushanduka kukuru mukugadzirisa. Maitiro acho anogona kuburitsa ingots emhando dzakasiyana uye saizi kuti isangane nezvinodiwa nevatengi. Kuramba kuchikanda, nepo kuchinyatsoshanda, kunowanzo kuganhurirwa kune akajairwa maumbirwo uye saizi, zvichiita kuti isakwanise kuchinjika kune yakasarudzika zvakatemwa.

6. Kufunga Kwemari

Nekuda kwekuoma kwavo uye tekinoroji inosanganisirwa, iyo yekutanga investimendi yeinoenderera mberi caster inowanzokwira pane yevacuum ingot caster. Nekudaro, kuenderera mberi kwekukanda kunogona kuve nemutengo wakaderera wekushandisa nekuda kwekuita kwayo kwakanyanya uye kuderera kwevashandi zvinodiwa. Kusiyana neizvi, vacuum ingot casting inogona kunge iine mitengo yakaderera yekutanga asi inogona kuunza mutengo wepamusoro wekushandisa nekuda kwekunonoka kwemitengo yekugadzira.

Application

Vacuum ingot kukanda muchina

Vacuum ingot casting inowanzoshandiswa mumaindasitiri anoda simbi dzakachena. Mamwe maapplication akajairika anosanganisira:

1.Aerospace Components: High performance alloys inoshandiswa muinjini dzendege uye zvikamu zvemaitiro.

2.Medical Devices: Biocompatible zvinhu zvekuisa uye midziyo yekuvhiya.

3.Specialty Alloys: Inobudisa simbi dzakachena dzemagetsi uye semiconductor applications.

Inoramba ichikanda muchina

Kuramba kuchikanda kunoshandiswa zvakanyanya mumaindasitiri anoda huwandu hukuru hwezvigadzirwa zvesimbi. Zvishandiso zvakajairika zvinosanganisira:

1.Steel Production: Kugadzira mahwendefa esimbi, mabheti uye slabs anoshandiswa pakuvaka nekugadzira.

2.Aluminium Zvigadzirwa: Kugadzirwa kwealuminium sheets uye profiles yemotokari uye maindasitiri ekutakura.

Mhangura neBrass: Kuenderera mberi kukandwa kwemhangura uye zvigadzirwa zvendarira zvemagetsi uye pombi dzekushandisa.

mukupedzisa

Muchidimbu, ese ari maviri vacuum ingot ekukanda muchina uye anoramba achikanda muchina anoita basa rakakosha muindasitiri yekukanda simbi, uye imwe neimwe ine yayo yakasarudzika mabhenefiti uye mashandisiro. Sarudzo pakati penzira mbiri idzi inoenderana nezvinhu zvakasiyana, zvinosanganisira kuchena kwesimbi kunodiwa, kugona kwekugadzira uye zvinodiwa zvekushandisa. Kunzwisisa mutsauko uripo pakati peaya matekinoroji ekukanda kwakakosha kuti vagadziri uye mainjiniya vasarudze nzira inonyatsoenderana nezvavanoda, kuve nechokwadi kugadzirwa kwemhando yepamusoro zvigadzirwa zvesimbi zvinosangana neindasitiri zviyero.