Kusiyana pakati pa makina oponyera mosalekeza ndi makina oponyera a vacuum ingot

Phunzirani zoyambira

Makina opangira ma vacuum

Vacuum ingot casting ndi njira yothira chitsulo chosungunuka mu nkhungu pansi pa vacuum. Njirayi ndi yothandiza kwambiri pazitsulo zoyeretsedwa kwambiri ndi ma alloys chifukwa malo otsekemera amachepetsa chiopsezo cha kuipitsidwa ndi mpweya ndi zonyansa. Njirayi nthawi zambiri imakhala ndi izi:

1. Kusungunula: Chitsulo chimasungunuka mu ng'anjo, nthawi zambiri amagwiritsa ntchito kutentha kwa induction kapena arc njira.

2. Kutulutsa Vacuum: Pangani vacuum m'chipinda choponyera kuti muchotse mpweya ndi mpweya wina.

3. Kuthira: Kuthira chitsulo chosungunula mu nkhungu yotenthedwa kale pansi pa vacuum mikhalidwe.

4. Kuzizira: Chitsulo chimalimba mu nkhungu kupanga ingot.

5. De-mold: Pambuyo pozizira, ingot imachotsedwa mu nkhungu kuti ipitirire.

Makina opitilira kuponya

Komano, kuponyera mosalekeza ndi njira imene zitsulo zosungunuka zimatsanuliridwa mosalekeza mu nkhungu ndi kulimba pamene zikukoka. Njirayi imagwiritsidwa ntchito kwambiri popanga zigawo zazitali monga ma billets, slabs ndi maluwa. Njira zopititsira patsogolo zikuphatikizapo:

1. Kusungunuka: Mofanana ndi kuponyera ingot, chitsulo chimasungunuka mu ng'anjo.

2. Kuthira: Thirani chitsulo chosungunuka mu nkhungu yoziziritsidwa ndi madzi.

3. Kukhazikika: Pamene chitsulo chikudutsa mu nkhungu, imayamba kulimba.

4. Tulukani: Chitsulo cholimba chimatuluka mosalekeza mu nkhungu, kawirikawiri mothandizidwa ndi odzigudubuza.

5. Kudula: Dulani waya wopitirira mu utali wofunikira kuti mupitirize kukonza.

Kusiyana kwakukulu

1. Kuponya Format

Kusiyana koonekeratu pakati pa njira ziwirizi ndi mawonekedwe a mankhwala omaliza. Kuponyera kwa vacuum ingot kumapanga ma ingots, nthawi zambiri midadada yamakona anayi, pomwe kuponyera mosalekeza kumatulutsa mawonekedwe aatali, opitilira monga ma slabs, ma billet, kapena maluwa. Kusiyana kwakukuluku kumakhudza kachitidwe kotsatira ndi kagwiritsidwe ntchito ka castings.

2. Kupanga bwino

Makina oponyera mosalekeza nthawi zambiri amakhala achangu kuposa makina opopera a vacuum ingot. Njira zosalekeza zimalola kutulutsa kwapamwamba chifukwa zitsulo zosungunuka zimadyetsedwa mosalekeza mu nkhungu. Izi zimachepetsa nthawi yochepetsera ndikuwonjezera zokolola, kupanga mosalekeza kusankha koyamba kwa kupanga kwakukulu.

3. Ukhondo Wakuthupi

Vacuum ingot casting imagwiritsidwa ntchito makamaka kupanga zitsulo zoyera kwambiri. Malo opanda vacuum amachepetsa kwambiri chiwopsezo cha okosijeni ndi kuipitsidwa, ndikupangitsa kuti ikhale yabwino kwa mapulogalamu omwe amafunikira miyezo yoyera, monga zamlengalenga ndi mafakitale azachipatala. Kuponyedwa kosalekeza, ngakhale kuti kungathe kupanga mankhwala apamwamba kwambiri, sikungathe kukwaniritsa chiyero chofanana chifukwa cha chitsulo chosungunuka kumlengalenga.

4. Kuzizira Mlingo ndi Microstructure

Kuzizira kwachitsulo panthawi yolimba kumakhudza microstructure ndi makina ake. Mu vacuum ingot casting, kuzizira kumatha kuwongoleredwa posintha kutentha kwa nkhungu ndi malo ozizira. Mosiyana ndi izi, kuponyera kosalekeza kumakhala ndi kuzizira kofulumira chifukwa cha nkhungu zoziziritsidwa ndi madzi, zomwe zimatha kubweretsa mawonekedwe osiyanasiyana a microstructural. Kusiyana kumeneku kumakhudza makina a chinthu chomaliza, monga mphamvu ndi ductility.

5. Kusinthasintha ndi Kusintha Mwamakonda Anu

Kuponyedwa kwa ingot vacuum kumapereka kusinthasintha kwakukulu pakusintha mwamakonda. Njirayi imatha kupanga ma ingots amitundu yosiyanasiyana ndi makulidwe kuti akwaniritse zofunikira zamakasitomala. Kuponya mosalekeza, ngakhale kuli kothandiza, nthawi zambiri kumakhala kofanana ndi mawonekedwe ndi kukula kwake, zomwe zimapangitsa kuti zisagwirizane ndi zofunikira zapadera.

6. Kuganizira za Mtengo

Chifukwa cha zovuta zawo komanso ukadaulo womwe umakhudzidwa, ndalama zoyambira zoyambira nthawi zambiri zimakhala zapamwamba kuposa vacuum ingot caster. Komabe, kuponyedwa kosalekeza kungakhale ndi ndalama zotsika mtengo chifukwa chakuchita bwino kwambiri komanso kuchepa kwa ntchito. Mosiyana ndi izi, vacuum ingot casting ikhoza kukhala ndi ndalama zotsika mtengo koma ingakhale yokwera mtengo chifukwa cha kuchepa kwa kupanga.

Kugwiritsa ntchito

Makina opangira ma vacuum

Vacuum ingot casting imagwiritsidwa ntchito kwambiri m'mafakitale omwe amafunikira zitsulo zoyera kwambiri. Zina mwazomwe zimagwiritsidwa ntchito ndi izi:

1.Zigawo Zamlengalenga: Ma alloys apamwamba omwe amagwiritsidwa ntchito mu injini za ndege ndi zigawo zamapangidwe.

2.Medical Devices: Zida za Biocompatible za implants ndi zida zopangira opaleshoni.

3.Specialty Alloys: Amapanga zitsulo zoyera kwambiri zogwiritsira ntchito zamagetsi ndi semiconductor.

Makina opitilira kuponya

Kuponyedwa kosalekeza kumagwiritsidwa ntchito kwambiri m'mafakitale omwe amafunikira zitsulo zambiri. Ntchito zodziwika bwino ndi izi:

1.Kupanga zitsulo: Kupanga mbale zazitsulo, ma billets ndi slabs omwe amagwiritsidwa ntchito pomanga ndi kupanga.

2.Aluminium Products: Kupanga mapepala a aluminiyamu ndi mbiri yamakampani opanga magalimoto ndi ma CD.

Copper ndi Brass: Kuponyedwa kosalekeza kwa zinthu zamkuwa ndi zamkuwa zopangira magetsi ndi mapaipi.

Pomaliza

Mwachidule, makina onse oponyera vacuum ingot ndi makina oponyera mosalekeza amagwira ntchito yofunika kwambiri pamakampani opanga zitsulo, ndipo iliyonse ili ndi zabwino zake komanso ntchito zake. Kusankha pakati pa njira ziwirizi kumadalira zinthu zosiyanasiyana, kuphatikizapo chiyero chachitsulo chofunika, kupanga bwino komanso zofunikira zenizeni zogwiritsira ntchito. Kumvetsetsa kusiyana pakati pa matekinoloje oponyerawa ndikofunikira kwambiri kwa opanga ndi mainjiniya kuti asankhe njira yomwe ikugwirizana ndi zosowa zawo, kuwonetsetsa kuti kupanga zinthu zazitsulo zapamwamba zomwe zimakwaniritsa miyezo yamakampani.