Injin Gilashin Mai Ci Gaba Mai Tsabta Don Zinariya Azurfa Tagulla

Bayanin Kayan Aiki:
1. Wannan tanderu mai ci gaba ana amfani da ita ne musamman don ci gaba da yin simintin sandunan tagulla guda ɗaya, sandunan azurfa guda ɗaya, da sandunan zinariya guda ɗaya, kuma ana iya amfani da su don ci gaba da yin simintin wasu ƙarfe da ƙarfe

2. Wannan kayan aikin jikin murhu ne a tsaye. Ana sanya kayan aiki, masu kama da bututu, da kuma masu haɗa ƙarfe a cikin murfin murhun da aka buɗe daga sama, kuma ana sanya sandar jagorar haɗa ƙarfe a ƙasan jikin murhun. Da farko, ana fitar da lu'ulu'u daga narkewar ta wani tsayi ta hanyar sandar jagorar haɗa ƙarfe, sannan a sanya sandar gilashin a kan injin juyawa don zane da tattarawa.

3. Wannan na'urar tana amfani da tsarin sarrafa allon taɓawa ta atomatik tare da na'urori da yawa na sa ido don sarrafa zafin wutar lantarki da na'urar crystalline daidai, cimma yanayin kwanciyar hankali na dogon lokaci da ake buƙata don haɓakar lu'ulu'u; Ana iya yin ayyuka da yawa na kariya ta hanyar kayan sa ido, kamar zubewar abu sakamakon yawan zafin wutar lantarki, rashin isasshen injin, ruwa a ƙarƙashin matsin lamba ko ƙarancin aiki, da sauransu. Kayan aikin yana da sauƙin aiki, kuma manyan sigogin da aka saita sun haɗa da zafin wutar lantarki, zafin jiki na sassan sama, tsakiya, da ƙasa na na'urar crystalline, saurin ja kafin ja, saurin ja na girma na lu'ulu'u (da kuma yanayin inci, wanda ke nufin ja na ɗan lokaci da tsayawa na ɗan lokaci), da ƙimar ƙararrawa daban-daban.

Fa'idodin samfur:
1. Babban injin tsotsa (6.67x10-3pa), narkewar injin tsotsa mai yawa, yawan samfura mai yawa, ƙarancin iskar oxygen, babu ramuka, ya dace da samar da waya mai haɗa inganci;
2. Maganin hana iskar shaka, tsaftace iskar gas mara aiki, don magance matsalar iskar shaka ta alloy;
3. Hanyoyin motsa jiki iri ɗaya, na lantarki da na zahiri suna sa launin ƙarfe ya zama iri ɗaya;
4. Samfurin da aka gama yana da santsi kuma yana ɗaukar ƙirar jan ƙasa. An yi wa dabarar jan hankali magani na musamman, kuma samfurin da aka gama ba shi da lahani ga saman da kuma saman mai santsi;
5. Daidaitaccen sarrafa zafin jiki ± 1 ℃, ta amfani da mitocin sarrafa zafin jiki da aka shigo da su da kuma tsarin sarrafa zafin jiki na PID mai wayo, tare da bambancin zafin jiki na ± 1 ℃;
6. Allon taɓawa mai launi mai inci 7, ya fi dacewa a gani/taɓawa, sabon tsarin, sauƙin amfani da UI, mai sauƙin aiki da taɓawa ɗaya kawai;
7. Kariya da yawa, kariyar tsaro da yawa, amfani da shi ba tare da damuwa ba

Injin Hasung Mai Cike da Atomatik Mai Tamani Mai Ci Gaba da Simintin Karfe

Babban Sigogi na Fasaha

1. Nau'i: Tsaye, sarrafawa ta atomatik, dumama ta atomatik.

2. Jimlar ƙarfin wutar lantarki: 380V mai matakai uku, 50Hz mai matakai uku

3. Ƙarfin dumama: 20KW

4. Hanyar dumamawa: Dumamawa mai haifar da hayaniya (ba tare da hayaniya ba)

5. Nauyin da za a iya ɗauka: 8kg (zinariya)

6. Lokacin narkewa: mintuna 3-6

7. Matsakaicin zafin jiki: digiri 1600 Celsius

6. Diamita na sandar tagulla: 6-10mm

7. Digiri na injin tsotsa: Yanayin sanyi <6 67× 10-3Pa

8. Zafin jiki: 1600 ℃

9. Gudun jan sandar tagulla: 100-1500mm/min (wanda za a iya daidaitawa)

10. Karafa masu amfani da za a iya yin amfani da su: zinariya, azurfa, jan ƙarfe, da kayan ƙarfe.

11. Hanyar sanyaya: Sanyaya ruwa (zafin ruwa digiri 18-26 Celsius)

12. Yanayin sarrafawa: Siemens PLC+touch screen control mai wayo

13. Girman kayan aiki: 2100 * 1280 * 1950mm

14. Nauyi: Kimanin kilogiram 1500. Babban injin tsabtace ruwa: kimanin kilogiram 550

Babban bayanin tsarin:

1. Jikin Tanderu: Jikin tanderu yana ɗaukar tsari mai sanyaya ruwa mai matakai biyu a tsaye. Ana iya buɗe murfin tanderu don sauƙin saka crucibles, crystallizers, da kayan masarufi. Akwai taga mai lura a saman murfin tanderu, wanda zai iya lura da yanayin kayan da aka narke yayin narkewar. Flanges na lantarki mai shiga da flanges na bututun iska an shirya su daidai a wurare daban-daban a tsakiyar jikin tanderu don shigar da haɗin lantarki mai shiga da kuma haɗawa da na'urar injin. Farantin ƙasan tanderu yana da firam ɗin tallafi mai shiga, wanda kuma yana aiki azaman tarin da aka gyara don daidaita matsayin mai shiga da kyau, yana tabbatar da cewa ramin tsakiya na mai shiga da kewaye yana da alaƙa da tashar rufewa akan farantin ƙasan tanderu. In ba haka ba, sandar jagorar mai shiga da kewaye ba za ta iya shiga cikin mai shiga da kewaye ta hanyar hanyar rufewa ba. Akwai zobba uku masu sanyaya ruwa a kan firam ɗin tallafi, waɗanda suka dace da sassan sama, tsakiya, da ƙasa na mai shiga da kewaye. Ana sarrafa zafin kowanne ɓangare na crystalizer daidai ta hanyar sarrafa yawan kwararar ruwan sanyaya. Akwai thermocouples guda huɗu a kan firam ɗin tallafi, waɗanda ake amfani da su don auna zafin sassan sama, tsakiya, da ƙasa na crucible da crystalizer, bi da bi. Haɗin da ke tsakanin thermocouples da wajen tanderun yana kan farantin ƙasa na tanderun. Ana iya sanya akwati mai fitarwa a ƙasan firam ɗin tallafi don hana zafin narkewar ruwa ya sauko kai tsaye daga mai tsaftacewa da haifar da lahani ga jikin tanderun. Akwai kuma ƙaramin ɗaki mai kauri mai cirewa a tsakiyar wurin a kan farantin ƙasa na tanderun. A ƙarƙashin ɗakin injin mai kauri akwai ɗakin gilashi na halitta wanda za'a iya ƙarawa da wakilin hana oxidation don inganta hatimin injin mai kauri na waya mai kyau. Kayan zai iya cimma tasirin hana oxidation akan saman sandar tagulla ta hanyar ƙara wakilin hana oxidation zuwa ramin gilashin halitta.

2. Crucible da Crystallizer: An yi Crucible da Crystallizer da graphite mai tsarki sosai. Ƙasan Crucible ɗin yana da siffar conical kuma an haɗa shi da Crystallizer ta hanyar zare.

3. Tsarin injin tsotsa:

1) Famfon Tushen

2) Bawul ɗin faifan diski mai ƙarfi na pneumatic

3) Bawul ɗin kumbura mai amfani da wutar lantarki mai amfani da wutar lantarki

4) Babban ma'aunin injin

5 ) Ƙaramin ma'aunin injin

6 ) Jikin murhu

7 ) Bawul ɗin baffle mai ƙarfi na iska

8 ) Tarkon sanyi

9 ) Famfon Yaɗawa

4. Tsarin zane da lanƙwasawa: Injin simintin jan ƙarfe mai ci gaba ya ƙunshi ƙafafun jagora, sandunan sukuri masu daidaito, jagororin layi, da hanyoyin lanƙwasawa. Tayar jagora tana taka rawar jagora da matsayi, kuma abu na farko da sandar jan ƙarfe ke wucewa lokacin da ta fito daga tanderu shine ƙafafun jagora. An sanya sandar jagora mai lu'ulu'u a kan sukuri mai daidaito da na'urar jagora mai layi. Da farko ana cire sandar jan ƙarfe daga jikin tanderu (an riga an ja shi) ta hanyar motsi mai layi na sandar jagora mai lu'ulu'u. Lokacin da sandar jan ƙarfe ta ratsa ta cikin ƙafafun jagora kuma tana da tsayi, ana iya yanke haɗin da sandar jagora mai lu'ulu'u. Sannan ana gyara shi akan injin lanƙwasa kuma yana ci gaba da jawo sandar jan ƙarfe ta hanyar juyawar injin lanƙwasa. Motar servo tana sarrafa motsi mai layi da juyawar injin lanƙwasawa, wanda zai iya sarrafa saurin ci gaba da lanƙwasa sandar jan ƙarfe.

5. Tsarin samar da wutar lantarki na ultrasonic yana amfani da IGBT na Jamus, wanda ke da ƙarancin hayaniya da tanadin kuzari. Rijiyar tana amfani da kayan aikin sarrafa zafin jiki don dumama da aka tsara. Tsarin tsarin lantarki akwai yawan wutar lantarki, martanin wutar lantarki da kuma da'irori na kariya.

6. Tsarin sarrafawa: Wannan kayan aikin tanderun simintin ƙarfe masu daraja suna amfani da tsarin sarrafawa ta atomatik tare da na'urori da yawa don sarrafa zafin tanderun da crystallizer daidai, don cimma yanayin kwanciyar hankali na dogon lokaci da ake buƙata don ci gaba da simintin sandar tagulla; Ana iya yin ayyuka da yawa na kariya ta hanyar kayan aiki na sa ido, kamar zubewar abu sakamakon yawan zafin tanderun, rashin isasshen injin, ruwa a ƙarƙashin matsin lamba ko ƙarancin ruwa, da sauransu. Kayan aikin yana da sauƙin aiki kuma an saita manyan sigogi:

Akwai zafin tanda, zafin sassan sama, tsakiya, da ƙasa na crystallizer, saurin jan ƙarfe, da saurin jan ƙarfe da kuma ƙimar faɗakarwa daban-daban. Bayan saita sigogi daban-daban, a cikin tsarin samarwa na ci gaba da jefa sandar tagulla, matuƙar an tabbatar da aminci. Sanya sandar jagorar crystallizer, sanya kayan aiki, rufe ƙofar tanda, yanke haɗin da ke tsakanin sandar tagulla da sandar jagorar crystallizer, sannan a haɗa shi da injin lanƙwasa.

Aikace-aikace

Karafa masu amfani: kayan ƙarfe kamar zinariya, zinariyar K, azurfa, jan ƙarfe, da ƙarfen su
Masana'antu na aikace-aikace: kayan haɗin waya, simintin kayan ado, sarrafa ƙarfe mai daraja, dakunan gwaje-gwaje na jami'a da sauran fannoni masu alaƙa. Ko kuna buƙatar injin simintin zinare, injin simintin azurfa ko injin simintin jan ƙarfe mai ci gaba, kayan aikin HS-HVCC na iya yin aikin!