Ta yaya karfe foda injin atomizer warware matsalar m foda barbashi size da low yadda ya dace?

A fagen shirye-shiryen foda na ƙarfe, ƙarfe foda injin atomizer ya zama kayan aiki mai mahimmanci don shirya foda mai inganci na ƙarfe saboda fa'idodinsa na musamman. Yana iya yadda ya kamata warware matsalolin m foda size da kuma low yadda ya dace a cikin gargajiya hanyoyin, da kuma taka muhimmiyar rawa a masana'antu kamar sararin samaniya, mota masana'antu, da kuma lantarki.

1.Nazari na Gargajiya Karfe Powder Shirye-shiryen

(1) Matsalolin rashin daidaituwar granularity

A ƙarƙashin hanyoyin shirye-shiryen gargajiya, ƙananan ƙwayar foda mara daidaituwa shine matsala ta kowa. Ɗaukar gas atomization a matsayin misali, a cikin aiwatar da yin amfani da high-gudun iska kwarara zuwa tasiri ruwa karfe da kuma karya shi a cikin kananan droplets da kuma ƙarfafa shi a cikin foda, da lamba yadda ya dace tsakanin karfe ruwa jet da atomization matsakaici (high-gudun iska) ne low, wanda ba zai iya cikakken tasiri da kuma watsar da karfe ruwa jet, sakamakon matalauta barbashi size uniformity na atomized karfe size uniformity na karshe karfen foda. Wannan yana da babbar tasiri a kan ingancin samfurori masu zuwa, kamar a cikin bugu na 3D, ƙananan ƙananan ƙwayar foda na iya haifar da rashin daidaituwa na ciki na samfurin da aka buga, yana shafar kaddarorin injiniya.

(2) Matsalolin rashin aiki

Kayan aiki na al'ada sau da yawa yana da ƙarancin inganci a cikin tsarin samarwa saboda dalilai daban-daban. Alal misali, wasu kayan aiki suna da saurin narkewa, wanda ke tsawaita dukan tsarin shirye-shiryen; Wasu na'urori, saboda rashin ma'anar tsarin su, ba sa iya canza ruwan ƙarfe da kyau zuwa foda yayin aikin atomization, wanda ke ƙara farashin samarwa. Bugu da ƙari, kayan aikin gargajiya suna da ƙananan digiri na atomatik kuma sun haɗa da ayyuka masu yawa na hannu, wanda ba wai kawai ya sa ya zama mai sauƙi ga kurakurai ba amma har ma yana iyakance inganta ingantaccen samarwa.

2. Fasaha na nufin warware m barbashi size ta amfani da injin atomizer

(1) Inganta ƙirar tsari

① Unique kwarara shiryarwa tsarin: Metal foda injin atomizers yawanci sanye take da musamman kwarara shiryarwa Tsarin, irin su mahara kwarara shiryarwa ramukan rarraba a madauwari siffar da alaka da narkewa tanderu da atomization makera, ko madauwari kwarara shiryar grooves. Wannan ƙirar tana ba da damar samar da bel ɗin ruwa na ƙarfe yayin da aka fesa ƙarfen ruwa daga ɗakin narke cikin ɗakin atomization. Idan aka kwatanta da gargajiya guda spraying hanyoyin, yana ƙara lamba yankin tsakanin ruwa karfe da atomization matsakaici, kyale da atomization matsakaici zuwa mafi cikakken tasiri da murkushe ruwa karfe, inganta uniformity na foda barbashi size daga tushen.

② Multi mataki atomization inji: Amincewa da Multi-stage atomization inji, kamar kafa na farko atomization inji da na biyu atomization inji tare da sama da ƙasa dangantaka tare da shugabanci na ruwa karfe fesa. Na farko atomization inji Forms tashin hankali a cikin atomization matsakaici da kuma lambobin sadarwa da shi da ruwa karfe, cikakken tasiri da dispersing da ruwa karfe samar da kananan barbashi size karfe droplets, yayin da kara mita na juna karo tsakanin karfe droplets da kuma kara refining da barbashi size; Na biyu atomization inji Forms wani vortex a cikin atomization matsakaici da lambobin sadarwa da karfe droplets cewa sun sha m kwarara, rage mita na karo tsakanin karfe droplets, kara yawan lamba na lamba tare da atomization matsakaici, accelerating sanyaya da solidification, da kuma yin karshe samu karfe foda barbashi size more uniform.

(2) Madaidaicin sarrafa siga

① Madaidaicin kula da zafin jiki: daidaitaccen sarrafa zafin jiki na mahimman sassan kayan aiki. Idan zafin wuta na narkewar tanderu yana ƙayyade yawan ruwa da danko na ƙarfe na ruwa, kuma idan yanayin zafin jiki ya canza, ƙarfen ruwa zai gudana a cikin yanayin rashin kwanciyar hankali, yana shafar tasirin atomization da girman ƙwayar foda. Ta hanyar ci-gaba zazzabi kula da tsarin, real-lokaci saka idanu da kuma daidaita yanayin zafi a narkewa tanderu, atomization makera da sauran sassa ana za'ayi don tabbatar da atomization a cikin mafi kyau duka zazzabi kewayon da kuma tabbatar da daidaito na foda size.

② Inganta sigogin iska: Daidaita sarrafa saurin iska, matsa lamba, da sauran sigogi na matsakaicin atomizing. Mafi girman saurin iska zai iya haɓaka tasiri akan ƙarfe na ruwa, yana haifar da ƙwayoyin foda mafi kyau; A barga iska matsa lamba iya tabbatar da uniformity na atomization tsari da kuma kauce wa m foda size lalacewa ta hanyar matsa lamba hawa da sauka. Ta hanyar yin amfani da na'urori masu mahimmanci masu mahimmanci da tsarin kulawa na hankali, ana samun daidaitaccen lokaci na daidaitattun sigogi na iska don saduwa da buƙatun girman nau'i na nau'i na nau'i daban-daban na karfe.

3. Sabbin hanyoyin inganta ingantaccen injin atomizer

(1) Ingantaccen tsarin narkewa

① Fasahar dumama mai ci gaba: ta amfani da dumama shigar da mitar mitar mitar da sauran fasahohi, yana iya saurin zafi da albarkatun ƙarfe zuwa yanayin ruwa, yana rage lokacin narkewa. Idan aka kwatanta da na gargajiya hanyoyin kamar juriya dumama, yana da mafi girma dumama yadda ya dace da kuma iya cimma ci gaba da narkewa, samar da isasshen ruwa karfe matakai na gaba atomization da kuma inganta overall samar yadda ya dace.

② Haɓaka ƙira mai ƙyalli: Zaɓi kayan ƙirƙira masu inganci, kamar yumbu ko ginshiƙan graphite, kuma inganta tsarin su. Gilashin da aka ƙera da kyau zai iya inganta ingantaccen narkewar ƙarfe, rage asarar ƙarfe yayin aikin narkewa, da sauƙaƙe kwararar ƙarfe mai laushi a cikin matakin atomization, rage raguwar lokaci a cikin tsarin samarwa da haɓaka ingantaccen samarwa.

(2) Ikon sarrafa kai tsaye

① Tsarin aiki mai sarrafa kansa: Yana da tsarin aiki mai sarrafa kansa sosai, daga ciyar da albarkatun ƙasa, narkewa, atomization zuwa tarin foda, kuma kowane hanyar haɗin za a iya kammala ta atomatik. Rage sa hannun hannu, rage kurakuran aiki da ɓata lokaci da abubuwan ɗan adam ke haifarwa, da haɓaka haɓakar samarwa. Misali, ta hanyar tsarin sarrafawa ta atomatik, ana iya samun daidaitaccen sarrafa lokaci da sigogi a cikin kowane hanyar haɗin gwiwa don cimma ci gaba da samarwa mai inganci.

② Sa ido na ainihin lokaci da gano kuskure: An sanye shi da tsarin sa ido na gaske, yana iya sa ido sosai kan yanayin aiki na kayan aiki, kamar zazzabi, matsa lamba, ƙimar kwarara da sauran sigogi. Da zarar rashin daidaituwa ya faru, zai iya ba da ƙararrawa da sauri kuma ya yi ganewar kuskure. Ma'aikatan kulawa na iya ɗaukar matakan da sauri don gyara kurakurai dangane da sakamakon bincike, rage ƙarancin kayan aiki, tabbatar da ci gaba da samarwa, kuma don haka inganta ingantaccen samarwa.

4. Amfanin aikace-aikacen lokuta masu amfani

A cikin wani sanannen karfe foda samar sha'anin, kafin gabatar da karfe foda injin atomizer, matsalar m foda barbashi size ne mai tsanani, da samfurin lahani kudi ne high, da samar da inganci da aka low, da kuma wata-wata fitarwa iya kawai saduwa da wani ɓangare na kasuwa bukatar. Bayan gabatar da injin atomizer, an inganta daidaiton girman ƙwayar foda ta hanyar ingantacciyar ƙira da sarrafa madaidaicin siga, kuma an rage ƙarancin samfurin zuwa ƙasa da 5%.

A lokaci guda kuma, ingantaccen tsarin narkewa da sarrafa injina na fasaha ya inganta ingantaccen samarwa, tare da haɓakar fitarwa na wata-wata har sau uku. Wannan ba kawai biyan buƙatun kasuwa bane, har ma yana faɗaɗa ikon kasuwanci, samun fa'idodin tattalin arziki mai kyau da gasa kasuwa.

A karfe foda injin atomizer yadda ya kamata warware matsalolin m foda barbashi size da low yadda ya dace ta hanyar m tsarin zane, daidai siga iko, m narkewa tsarin, da kuma fasaha aiki da kai iko, kawo sabon ci gaban dama ga karfe foda shiri masana'antu da kuma inganta high quality-ci gaban da alaka masana'antu.

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