Iyo simbi poda vacuum atomizer inogadzirisa sei dambudziko rekusaenzana poda particle size uye kushomeka kushanda?

Mumunda wekugadzira hupfu hwesimbi, iyo simbi poda vacuum atomizer yave yakakosha midziyo yekugadzira-yemhando yepamusoro simbi hupfu nekuda kwekunakirwa kwayo. Inogona kunyatso kugadzirisa matambudziko ekusaenzana kwehupfu chidimbu saizi uye kushomeka kwehunyanzvi munzira dzechinyakare, uye inoita basa rakakosha mumaindasitiri akadai seaerospace, kugadzira mota, uye zvemagetsi.

1.Kuongorora Kwemagariro eMetal Powder Preparation Issues

(1) Dambudziko rekusaenzana granularity

Pasi pemaitiro ekugadzirira echinyakare, kusaenzana kwehupfu hushoma idambudziko rinowanzoitika. Kutora gasi atomization semuenzaniso, mukati mekushandisa yakakwira-kumhanya kuyerera kwemhepo kubata simbi yemvura uye kuipwanya kuita madonhwe madiki uye kuisimbisa kuita upfu, kugona kwekubata pakati pesimbi yemvura jeti uye yeatomization yepakati (yakakwira-kumhanya kwemhepo) yakadzikira, isingakwanise kukanganisa zvizere uye kuparadzira simbi yemvura jeti, zvichikonzera kusakura kwesimbi inodonhedza saizi yeatomu yeupfu hwekupedzisira. Izvi zvine simba rakakura pamhando yezvigadzirwa zvinozotevera, senge 3D kudhinda, kusaenzana particle saizi poda inogona kukonzera kusaenderana kwemukati chimiro chechigadzirwa chakadhindwa, ichikanganisa mashandiro ayo.

(2) Dambudziko rekushanda kwakaderera

Midziyo yechinyakare kazhinji ine yakaderera kushanda mukuita kwekugadzira nekuda kwezvinhu zvakasiyana. Semuenzaniso, mimwe michina ine kukurumidza kunyunguduka kunononoka, iyo inowedzera nguva yose yekugadzirira; Mimwe michina, nekuda kwekusanzwisisika kwayo dhizaini, haikwanise kushandura zvakanaka simbi yemvura kuita upfu panguva yeatomization process, iyo inowedzera mari yekugadzira. Pamusoro pezvo, michina yechinyakare ine yakaderera dhigirii ye otomatiki uye inosanganisira akawanda manyorerwo mashandiro, izvo zvisingaite chete kuti zvive nyore kukanganisa asiwo zvinodzikamisa kuvandudzwa kwekugadzira.

2. Technical zvinoreva kugadzirisa kusaenzana kwesaizi uchishandisa vacuum atomizer

(1) Gadzirisa dhizaini yezvimiro

① Yakasarudzika yekuyerera inotungamira chimiro: Metal poda vacuum maatomizer anowanzo kuve akashongedzerwa akakosha ekuyerera anotungamira masisitimu, seakawanda kuyerera anotungamira maburi akagoverwa muchimiro chedenderedzwa uye akabatana nechoto chekunyunguduka nevira reatomization, kana denderedzwa inoyerera inotungamira grooves. Iyi dhizaini inogonesa kuumbwa kwesimbi yejeti bhandi kana simbi yemvura yakapfapfaidzwa kubva mukamuri yekunyunguduka ichipinda mukamuri yeatomization. Kuenzaniswa nemaitiro echinyakare ekupfapfaidza nzira, inowedzera nzvimbo yekubatana pakati pemvura simbi uye atomization svikiro, ichibvumira iyo atomization yepakati kuti iwedzere kukanganisa uye kupwanya iyo simbi yemvura, ichivandudza kufanana kwehupfu particle size kubva kunobva.

② Multitage atomization mechanism: Kutora nzira yeatomization yakawanda-nhanho, senge kumisikidza yekutanga atomization meshini uye yechipiri atomization mashini ine kumusoro uye kuzasi hukama pamwe negwara remvura simbi yekupfapfaidza. Yekutanga atomization dhizaini inoumba nyonganyonga mukati meatomization svikiro uye inobata nayo nesimbi yemvura, ichinyatso kubata uye kuparadzira simbi yemvura kuti igadzire diki diki saizi madonhwe esimbi, uku ichiwedzera kuwanda kwekudhumhana pakati pemadonhwe esimbi uye nekuwedzera kunatsa saizi yesimbi; Yechipiri atomization mechanic inoumba vortex muatomization svikiro uye inobata madonhwe esimbi ayo aita mhirizhonga, ichideredza kuwanda kwekudhumhana pakati pemadonhwe esimbi, kuwedzera kuwanda kwekusangana neatomization svikiro, kukurumidza kutonhora uye kusimba, uye kuita iyo yekupedzisira yakawanikwa simbi poda particle saizi yakawanda yunifomu.

(2) Precise parameter control

① Chaiyo tembiricha yekudzora: chaiyo tembiricha yekudzora yezvikamu zvakakosha zvemidziyo. Kana tembiricha yechoto ichinyunguduka ichitarisa fluidity uye viscosity yemvura yesimbi, uye kana tembiricha ikachinja, iyo simbi yemvura inoyerera ichibuda isina kugadzikana, ichikanganisa iyo atomization mhedzisiro uye hupfu particle size. Kuburikidza nemhando yepamusoro yekudzora tembiricha system, chaiyo-nguva yekutarisa uye kugadzirisa tembiricha muchoto chekunyunguduka, choto cheatomization uye zvimwe zvikamu zvinoitwa kuti ive nechokwadi cheatomization mukati meiyo yakakwana tembiricha renji uye ive nechokwadi chekuenderana kwehupfu particle size.

②Optimization yemhepo inoyerera paramita: Nyatsodzora kuyerera kwemhepo, kudzvanywa, uye mamwe ma paramita eiyo atomizing svikiro. Yepamusoro mhepo yekuyerera kwemhepo inogona kuwedzera kukanganiswa kwesimbi yemvura, zvichikonzera hupfu hwakatsetseka zvidimbu; Iyo yakagadzika mhepo yekuyerera kwemhepo inogona kuve nechokwadi chekufanana kweiyo atomization maitiro uye kudzivirira kusaenzana kwehupfu particle size inokonzerwa nekumanikidza kushanduka. Nekushandisa yakakwirira-chaiyo sensors uye nehungwaru kudzora masisitimu, chaiyo-nguva gadziriso yemaparamita ekuyerera kwemhepo inowanikwa kuti isangane nesaizi yehukuru hunodiwa hweakasiyana simbi hupfu.

3. Nzira itsva dzekuvandudza kushanda kwevacuum atomizer

(1) Inoshanda kunyunguduka system

① Yepamberi yekudziya tekinoroji: uchishandisa yepamusoro yepakati frequency induction kupisa uye mamwe matekinoroji, inogona kukurumidza kupisa simbi mbishi zvinhu kusvika kumvura, ichideredza zvakanyanya nguva yekunyungudika. Kuenzaniswa nemaitiro echinyakare senge kuramba kudziyisa, ine yakanyanya kupisa kunyatsoshanda uye inokwanisa kuwana inoenderera ichinyungudika, ichipa yakakwana yemvura simbi kune inotevera atomization maitiro uye kuvandudza kugadzirwa kwese kuita.

② Gadzirisa dhizaini ye crucible: Sarudza emhando yepamusoro crucible zvinhu, senge ceramic kana graphite crucibles, uye wedzera chimiro chazvo. Mushonga wakanyatsogadzirwa unogona kuvandudza kushanda kwesimbi kunyunguduka, kuderedza kurasikirwa kwesimbi panguva yekunyunguduka, uye kufambisa kufamba kwakatsetseka kwesimbi yemvura muchikamu cheatomization, kuderedza nguva yekumira mukugadzira uye kuvandudza kushanda zvakanaka kwekugadzira.

(2) Intelligent automation control

① Otomatiki oparesheni maitiro: Iyo ine yakanyanya otomatiki mashandiro maitiro, kubva pakudyisa zvinhu, kunyunguduka, atomization kusvika pakuunganidza hupfu, uye chinongedzo chega chega chinogona kupedzwa otomatiki. Deredza kupindira kwemaoko, kuderedza zvikanganiso zvekushanda uye kutambisa nguva kunokonzerwa nezvinhu zvevanhu, uye kuvandudza kushanda kwekugadzira. Semuenzaniso, kuburikidza neatomatiki ekudzora masisitimu, kunyatso kudzora nguva uye paramita mune yega link inogona kuwanikwa kuti iwane inoenderera uye inobudirira kugadzirwa.

② Nguva chaiyo yekutarisisa uye kuongororwa kwemhosho: Yakashongedzerwa ine chaiyo-nguva yekutarisa sisitimu, inogona kunyatso tarisa mamiriro ekushandisa emidziyo, senge tembiricha, kudzvanywa, kuyerera uye mamwe ma paramita. Pakangoitika kusagadzikana, inogona kuburitsa alarm nekukasira uye kuita kuongororwa. Vashandi vekuchengetedza vanogona kukurumidza kutora matanho ekugadzirisa zvikanganiso zvichienderana nemhedzisiro yekuongorora, kuderedza nguva yekudzikira kwemidziyo, kuve nechokwadi chekuenderera kwekugadzira, uye nekudaro kuvandudza hunyanzvi hwekugadzira.

4. Kubudirira kwezviitiko zvekushandisa zvinoshanda

Mune inozivikanwa simbi poda yekugadzira bhizinesi, isati yaunza simbi poda vacuum atomizer, dambudziko rekusaenzana hupfu hwehupfu hwakanga hwakakomba, hurema hwechigadzirwa hwakanga hwakakwira, kugona kwekugadzira kwakaderera, uye kubuda kwemwedzi kwaigona kungosangana nechikamu chekudiwa kwemusika. Mushure mekuzivisa iyo vacuum atomizer, kufanana kwehupfu hwehupfu hwakavandudzwa zvakanyanya kuburikidza neyakagadziridzwa dhizaini dhizaini uye chaiyo parameter control, uye chiyero chakaremara chechigadzirwa chakaderedzwa kusvika pasi pe5%.

Panguva imwecheteyo, iyo inoshanda yekunyungudutsa sisitimu uye nehungwaru automation control yakavandudza zvakanyanya kugadzirwa kwekugadzira, nekubuda kwemwedzi kunowedzera katatu. Izvi hazvizadzise kudiwa kwemusika chete, asiwo zvinowedzera chiyero chebhizinesi, kuwana mabhenefiti akanaka ehupfumi uye kukwikwidza kwemusika.

Iyo simbi poda vacuum atomizer inogadzirisa zvinogadzirisa matambudziko ekusaenzana poda particle saizi uye kushomeka kwekuita kuburikidza nehunyanzvi hwekugadzira dhizaini, chaiyo dhizaini yekudzora, inoshanda yakanyunguduka system, uye nehungwaru kutonga otomatiki, kuunza mikana mitsva yebudiriro kuindasitiri yekugadzira simbi uye kusimudzira kusimudzira kwemhando yepamusoro kwemaindasitiri ane hukama.

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