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Hasung er faglegur framleiðandi á steypu- og bræðsluvélum fyrir eðalmálma síðan 2014.

Detailed explanation of Hasung jewelry chain production line

The texture and durability of jewelry chains stem from the precise control of each production process. As a company specializing in the production of jewelry chains, Hasung has created a standardized and refined production line. From raw material molding to finished product polishing, 8 core equipment are connected in an orderly and progressive manner, ensuring production efficiency and adhering to the bottom line of quality. The following will provide a detailed analysis of the purpose and core advantages of each device according to the production process, showcasing Hasung's craftsmanship in manufacturing jewelry chains.
Raw material molding stage: Building a solid foundation of quality
Usage: As the starting equipment of the production line, the vacuum continuous casting equipment is mainly responsible for melting precious metal raw materials (such as gold, silver, stainless steel, etc.) and casting them into metal blanks that meet the subsequent processing requirements through continuous forming technology, providing basic raw materials for chain production. This device can seamlessly connect with the melting machine to receive the melted precious metal raw materials, achieving a continuous operation from melting to forming.
Advantages: Adopting vacuum environment casting, effectively avoiding raw material oxidation, ensuring smooth, bubble free, and impurity free surface of the embryo strip, and improving raw material purity; Continuous casting design does not require intermittent operations, greatly improving production efficiency. At the same time, it can flexibly adjust the specifications of the billet according to production needs, adapt to the production of different types of chains, and reduce raw material waste rate.
Detailed explanation of Hasung jewelry chain production line 1

Purpose: To receive metal blanks after vacuum casting, and to precisely press the blanks through customized molds and stable transmission systems, shaping specific cross-sectional shapes required for the chain (such as circular, square, flat), while pressing surface patterns or grooves, laying the foundation for subsequent wire drawing processes.

Advantages: High rolling accuracy, flexible adjustment of pressing depth and spacing, ensuring uniform specifications for each billet in batch production and reducing subsequent processing errors; Automated operation reduces manual intervention, avoids the problems of large errors and low efficiency in manual line pressing, and can collaborate with subsequent equipment to improve overall production line continuity and reduce quality inspection rework rates.

Detailed explanation of Hasung jewelry chain production line 2

Wire processing stage: precise shaping and quality improvement

Purpose: The pressed billet is gradually drawn into metal wire with uniform thickness and meeting the requirements of chain weaving through 12 different aperture drawing molds. It is suitable for various chain wire requirements ranging from 0.1mm fine to 2mm thick and is a key equipment for chain forming.


Advantages: The 12 eye multi station design enables continuous wire drawing and one-time molding, greatly improving processing efficiency; During the wire drawing process, the lubrication system is optimized to ensure that the surface of the wire is smooth and scratch free, and the thickness error is controlled within a very small range; Automated feeding and wire collection design reduces manual operation, adapts to various materials of wire, and reduces the workload of subsequent polishing processes.

Detailed explanation of Hasung jewelry chain production line 3

4
Wire Annealing Furnace 

Purpose: To anneal the metal wire after drawing, eliminate the internal stress generated during the drawing process through precise temperature control heating, improve the toughness and ductility of the wire, and avoid problems such as breakage and deformation during subsequent weaving and welding.

Advantages: Adopting high-frequency induction heating technology, the heating speed is fast, which is more than 60% higher than traditional equipment, without the need for long preheating, saving production time; Equipped with a high-precision closed-loop temperature control system, the temperature error can be controlled within ± 15 ℃, accurately adapting to the annealing needs of different materials of wire, avoiding over burning and under burning; The entire process is oxidation free, and the surface of the wire remains smooth without the need for secondary treatment. At the same time, it has low energy consumption and reduces production costs.

Chain Forming and Welding Stage: Creating a Complete Structure

Usage: As the core equipment for chain forming, Hasung is equipped with various styles of chain weaving machines, which can weave various mainstream styles of jewelry chains such as O-chains, cross chains, water wave chains, box chains, etc. according to market demand, and weave annealed metal wires into coherent chain prototypes.

Advantages: High degree of automation, high weaving accuracy, uniform chain pitch, tight structure, and not easy to loosen; Strong adaptability to multiple styles, able to quickly switch weaving molds to meet the customized needs of different customers, without the need for separate equipment debugging; The equipment has a sturdy structure, easy operation, and can operate continuously for long periods of time, greatly improving batch production efficiency while ensuring uniform chain styles for each batch. Can produce chains of both large and small sizes. It can be directly used with laser welding or plasma welding technology for efficient production capacity.

Detailed explanation of Hasung jewelry chain production line 4Detailed explanation of Hasung jewelry chain production line 5Detailed explanation of Hasung jewelry chain production line 6Detailed explanation of Hasung jewelry chain production line 7

Purpose: Specially used for stirring the welding powder required for welding chains, mixing the welding powder evenly with supporting materials to ensure that the welding powder is fine and free of lumps, providing high-quality welding materials for subsequent tunnel furnace welding, and ensuring that the chain interface is welded firmly.

Advantages: High uniformity of mixing, precise control of welding powder mixing ratio, avoiding problems such as unstable welding and interface cracking caused by uneven welding powder mixing; The stirring speed can be adjusted to meet the stirring needs of different specifications of welding powder. The operation is simple and does not require professional technicians. At the same time, it can reduce welding powder waste and lower production costs.

Detailed explanation of Hasung jewelry chain production line 8

7
Tunnel Furnace (welding chain)

Purpose: Send the molded chain prototype into the furnace, heat it with segmented temperature control, and use welding powder to accurately weld each interface of the chain, making the chain a complete and solid whole, while removing impurities generated during the welding process.

Advantages: Adopting a continuous heating design, adjustable conveying speed, precise positioning, and the ability to achieve batch welding of chains, greatly improving production efficiency; Segmented temperature control inside the furnace, with small temperature difference and uniform welding temperature, ensuring that each interface is welded firmly, without virtual welding or missed welding; Equipped with a nitrogen protection system to prevent oxidation during chain welding, ensure the surface gloss of the chain, and eliminate the need for additional polishing after welding, reducing subsequent processes.

Finished product polishing stage: enhance texture and gloss
8
Polishing Machine

Purpose: As the final process of the production line, the polishing machine is responsible for comprehensively polishing the welded chain, removing scratches, oxide layers, and welding marks on the surface of the chain, improving the smoothness and glossiness of the chain surface, and presenting a delicate and warm texture.

Advantages: High polishing accuracy, adjustable polishing force and speed according to the chain style, ensuring smooth and uniform surface of the chain, no scratches or burrs, and achieving standard glossiness; Automated polishing reduces manual intervention and avoids issues such as uneven wear and uneven glossiness caused by manual polishing; Equipped with an efficient dust removal and cooling system to prevent secondary adhesion of polishing dust and thermal damage to workpieces, improve product qualification rate, and extend equipment service life.

From raw material molding to finished product delivery, the 8 core equipment of Hasung jewelry chain production line are interlocked and perform their respective duties, balancing production efficiency and cost control. With precise craftsmanship and strict standards, each Hasung jewelry chain is crafted with excellent quality, showcasing the core essence of craftsmanship.

Detailed explanation of Hasung jewelry chain production line 9

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Shenzhen Hasung Precious Metals Equipment Technology Co., Ltd. er vélaverkfræðifyrirtæki staðsett í suðurhluta Kína, í fallegu og ört vaxandi borg Shenzhen. Fyrirtækið er leiðandi í tækni á sviði hitunar- og steypubúnaðar fyrir eðalmálma- og nýrra efnaiðnaðar.


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